Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Hydroswing – The Industrial Door Solution

8. December 2015 23:25 by Hydroswing in Commercial Doors, General, Industrial Doors

The world’s most reliable hangar door is now the world’s most reliable industrial door system. Ensuring your facility has the right door is as important to your building as it is to your bottom line. It’s about strength, security, ease-of-use, quality, sealability, and the simplicity of retrofitting. It’s about a sleek looking, affordable door of the highest quality steel to keep your building safe and your in-life service costs low. It’s about Hydroswing®.

Before the option of the Hydroswing, industrial openings were restricted by size. Large structures had to rely on steel rolling doors or sectional applications. Not anymore…The option of a single panel hydraulic door has changed everything. The massive opening capacity, accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, teamed with expanded vertical clearance and an almost air-tight seal, the Hydroswing® essentially creates a movable wall. This means enhanced building efficiency and reduces costs across the board.

Hydroswing® was called to task to provide a solution for Airbus in England. They were looking for a specific product for the Main Wing paint booth for their A380 Super Jumbo and wanted something that would be seated well enough to the floor that it would have the efficiency of a wall but the capabilities of door. We were able to manufacture a 57’ x 28’ (18m x 8.5m) door that immediately matched their needs and retro fit their existing Durr Paint Booth in only five days. The sealabilty of the door was so tight their reduction in electricity on extraction fan speed alone generated a return on investment (ROI) in six months.

The Hydroswing® hydraulic door system is now being retrofitted in industrial and commercial facilities around the world. The huge reduction in moving parts as well as customized cladding (making the door match the thermal characteristics of the building) are among the top reasons customers are choosing Hydroswing®. The sophistication of a single panel hydraulic door system is now part of everyday door use across all industries. The total cost of ownership (TCO) beats rollers, sectionals and all other high part count doors available today.

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness.

It’s Simple… Replace your Bifold Door. It’s Dangerous.

More and more, the news about bifolds is bad. After multiple deaths in the U.S. and Europe, it won’t be long before the bifold is banned for good. Because of the way the majority of bifolds are built, there is no anti-drop mechanism or other device to prevent the door from from free-falling if there is a failure in the drive or suspension mechanism. Clearly, this is a hazard and has proven fatal in some door accidents.

Recently, two people were killed in the in the U.K. where a bifold dropped. This prompted an investigation by the Health & Safety Executive who determined the door hazardous. In April of 2014, a man was killed in Minnesota after being wrapped around an unprotected lower winding shaft (See the article here: http://cbsloc.al/1kw0wyr.) As long ago as 2002, according to OSHA and the US Department of Labor a death occurred because of a bifold door. “Apparently because the saddle clamps had been installed improperly. One cable, immediately adjacent to the loosened cable was missing entirely, and the door began moving downward on the right side. The tilting caused the door roller to come out of its track. The lower portion of the door then struck an Employee.” (See the report here: http://1.usa.gov/1DvHhiT.) It’s evident that several bifold manufacturers continue to operate without even the slightest compliance or self-governance.

 

Technology has moved on from wires, cables, pulleys and straps. The world is becoming simpler and safer. Hydraulic doors will soon be the only logical choice for not only aviation, but for agriculture, architecture and mining sectors as well. From a safety perspective, by its very nature, the bifold door is outdated and dangerous.

The Hydroswing® Hydraulic Door is a single panel hydraulic door solution that replaces ALL bifold doors. We have all safety standards in place and our doors are manufactured at ISO 9001 certified plants and to AWS D1.1 standards.   Our zero drop two-way Hydrolok system assures the door will never fall should there ever be a loss of power. No cables. No pulleys. No straps. NO DANGER. We proudly boast over 7,000 Hydroswing® in service and a growing number of bi-fold replacements are coming in on a regular basis. We can retrofit any building or any opening.

 


In addition to safety, replacing a bifold is also a smart value proposition. In many instances the useful service life of a door is defined by the economic viability of replacing a dangerous, inefficient bifold. Installing a new Hydroswing hydraulic door system transforms your structure and extends the life of your building. By removing the bifold door and replacing it with the simple, pre-hung single panel Hydroswing® door system, a structure is revitalized at a fraction of the cost of a new build. With no impact to the existing building, easy installation (usually only one day), very low maintenance costs, increased overhead space and 90% fewer moving parts than the bifold, Hydroswing is quickly becoming the number one replacement door in the world. 

 


Let us solve your bifold problem today!

 

 

 

 

 

 

 

Hydroswing – Designed by Farmers for Farmers

2. October 2015 08:15 by Hydroswing in Farm Doors

Hydroswing® was born in agriculture. We understand the unique needs of the farmers, and we understand the construction of a multitude of buildings and structures used in this sector. Over the past century, agriculture has been strongly influenced by enhanced mechanization, but even more so by how humans operate those machines. Though the fundamentals of agricultural machinery are basically the same, the technology, size, scope and capabilities have evolved dramatically. Keeping pace with the changes is how farmers “house” their equipment.  Over the last decade the single panel hydraulic agricultural door has become the “door of choice” for farmers across the country. Bifolds are unsafe, and roller doors are outdated. The superior technology, safety and sophistication of the Hydroswing hydraulic door system is revolutionizing the way farmers close their shops, sheds, barns and buildings.

Whether its post and frame, metal, Quonset, or any other type of structure, a single panel Hydroswing® hydraulic door system provides a maximum opening dimension, very little impact on the building, maximum strength, almost 100% “sealability,” very low in service life costs, reliability, massively reduced number moving parts and greater safety. The agriculture industry revolves heavily around hydraulics, so it’s easy to see why the Hydroswing® has become the premier door for farmers across the country and around the world.

The post frame build can vary tremendously depending on the size and scope of the end structure. Hydroswing® can fit and/or retro fit almost any pole barn or post frame building with doors as large as 40' tall to 150' wide. Our system creates reduced building height/cost WITHOUT reduced door opening dimension, and a very small part count in the structural mechanism of the door (no pulleys of any kind). Today’s farmer is looking for simplicity and quality. The Hydroswing® offers an integral pre-hung frame that has little dependence on the building, which allows us to easily adapt a door to any structure. From an aesthetic perspective, the ability to clad the door with the same thermal properties as the building walls, keeps the visual clean and modern.

Pre-engineered metal buildings (PEB’s) have also been prominent in agricultural settings. The structures originally became popular during World War II for barracks and maintenance facilities. After the war, the industry continued to blossom and with the power of computer aided design (CAD), today’s metal buildings can be applied to almost any non-residential use. The Hydroswing® fits easily into new construction on metal buildings or is the ideal choice for replacing an outdated or beyond economic repair existing door such as a bifold, slider or top hung.

 

The concept behind Hydroswing’s strong, single-panel, hydraulic design was born and bred by the demand for a more efficient door from the farmers and ranchers in the rural area. Hydroswing® has quickly become the door of choice for savvy Ag industry professionals. Although the Hydroswing phenomenon now reaches across a variety of industries, the agricultural customer remains the backbone of the business.  Hydroswing® doors are engineered specifically to provide a cost-effective solution to meet the demands of the agricultural industry. Hydroswing® delivers strength, efficiency and reliability, utilizing the same hydraulic technology that you use on your heavy equipment every day to get the job done. Why would you trust anything less for your doors?

 

 

 

 

 

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

At Hydroswing … Our Specifications do the Talking

The Hydroswing® detailed spec sheet is here!  For our customers, seeing is believing and knowledge is power… and we know hydraulic doors. Our hydraulic door spec sheets are designed to summarize the technical characteristics and performance of the Hydroswing hydraulic door system. 

 

The Hydroswing technical specification document provides clearly defined detail to be used by a design engineers, architects, builders, contractors, or any door owner (or potential door owner) to understand all the components of the Hydroswing hydraulic door system. Hydraulics are the foundation of the future. The simplicity of liquid fluid power moving heavy objects is a solution that fits into all sectors of building and manufacturing. Hydroswing is the original and still the best hydraulic door on the market and we have a profound understanding of what it takes to create an extraordinary product.

Our specs include:
• Product overview
• Product features
• Steel frame schematic 
• Standard and basic attachment details
• Wiring and circuit diagram
• Electrical systems options
• Hydraulic circuit diagram
• Hydraulic cylinder schematic
• Available options (which include, a CCTV camera to monitor outside of the door prior to opening, an audible warning alarm to operate while the door is in motion, a visual (flashing light) warning signal to operate while the door is in motion, motion detectors on the sides of door to stop door if activated by personnel or a vehicle, hand pump for manual operation, cane bolts to lock the door to the floor on the inside, personnel door within the main door, and more.)

 

A fundamental feature of any hydraulic system is the ability to apply force or torque multiplication in an easy way, independent of the distance between the input and output, without the need for mechanical gears or levers. This concept, used in large machinery worldwide for decades, is demonstrated in detail in our specs, and is at the core of the Hydroswing hydraulic door system.

Simplicity, safety, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) make Hydroswing® the hydraulic door system of choice. The sophistication of single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world.

Click here to see our specs for the USA.
Click here to see our specs for the UK, Europe and the rest of the world.

 

 Remember, if it doesn’t come from Hydroswing®… It’s not a Hydroswing®

 

 

 

 

Hydroswing Selected as the Provider of Hydraulic Doors for up to 200 Hangars at the San Diego Metropolitan Air Park (Brown Field)

Big News!  Hydroswing® North America, Inc., the world leader in single panel hydraulic door systems, is pleased to announce the company has been selected as the sole source of hangar doors for one of the most important aviation developments in the United States.

In 2013, the wheels went in motion when the San Diego City Council approved a redevelopment of Brown Field Municipal Airport in Otay Mesa, involving more than $1 billion in planned improvements over the next 20 years. Metropolitan Airpark, a four-phase commercial development, will cover 331 acres of the city-owned, 880-acre facility near the U.S.-Mexico border. This development is poised to become a major commercial hub for strategic business partnerships between the U.S. and Mexico.

Over the next five years, the San Diego Metropolitan Air Park (Brown Field) will see the development of up to 200 hangars and mixed use industrial structures. Use of the Hydroswing® brand at this magnitude will be a milestone, with hangar doors ranging from Boeing BBJ (737) sizes to general aviation T hangars. These aviation-related installations along side the industrial Hydroswing® door systems will showcase Hydroswing’s emerging product range aimed at the industrial and commercial sectors.

 

Developer, Richard Sax, is no stranger to the large aviation door market and cites Hydroswing’s overwhelming appeal and efficiency, plus the much lower in-life servicing costs, as reasons for this significant selection. Hydroswing® fabricates its steel in Mexico to ISO 9001 and ASW D1.1 standards and acquires all UL and CE approved Hydraulics from its agile supply chain partner in Wisconsin. Sax states, “Hydroswing understands the importance of an international strategic business model. Their ability to work across the border drives the demand for the use of Hydroswing® doors at the facilities at Brown Field.” South-of-the-border manufacturing and the agile supply chain structure is improving business for countless American manufacturers across all sectors.

 

Marshal Parker of Hydroswing® comments, “We are excited to be the supply chain partner to this headline aviation project. For Hydroswing®, it represents a highly visible statement that one airport can experience the efficiency of our hangar door systems with exceptionally low service costs, high degrees of primary security, and an unprecedented life span of the product.” The opportunity for Hydroswing® has also allowed the developers to enhance overall building efficiencies and LEED ratings, highlighting the impact an efficient low part count large door system (with its almost 100% “sealability”) makes to these large modern structures.

Once again, Hydroswing® leads the way!

 

 

 

 

 

Hydroswing Honored by Farm Industry News with the 2015 FinOvation Award

Hydroswing® has done it again. Always on the cutting edge of the industry firsts, Hydroswing® has been honored with the 2015 FinOvation Award given Farm Industry News.

Each year, Farm Industry News awards 20 innovative leaders in agriculture with the FinOvation award. This honor is determined by their readers as to what products they have found most interesting, useful and intriguing across the agricultural sector. For 2015, Hydroswing has joined the impressive ranks of John Deere, Fendt, New Holland, Vermeer, Ford and other industry heavy hitters being honored. Hydroswing’s revolutionary product: “The 150 ft. Agricultural Door.”  The readers of Farm Industry News know how important “big doors” are and also know Hydroswing® is the door system to get it done. Click Here to See the Gallery of Winners (Hydroswing® is slide 19)

 

In early 2014, Hydroswing® announced the completion of the largest single panel hydraulic door in Europe. Word spread through the industry and our new “big door” became BIG news. Size isn’t a problem now... Hydroswing® has proven that bigger can be better! Now walls up to 150’ (45m) wide and 40’ (12m) tall can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world. Our large door systems are gigantic, manufactured masterpieces that are creating a revolution in terms of construction possibilities. Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market.

 

Hydroswing® is being manufactured in ISO 9001 approved global manufacturing plants worldwide. Hydroswing can solve any door problem throughout the world. 


Hydraulics are the most effective door choice. The advantages: Less than 70% of the moving parts of the bifold door and 50% less moving parts than sectional, bottom rolling, or top hung doors with 95% less maintenance costs. The Hydroswing® easily retro fits to replace the bifold, bottom rolling, top hung, sectional or fabric doors, and is ideal for new builds, steel, post and frame or block structures, even self-standing for the very popular tensile building market, is possible now with a Hydroswing®.

 

Hydroswing® is also eligible to be Farm Industry News’ Product of the Year! Click here to vote for us! Vote for Hydroswing as the 2015 FinOvation Product of the Year.


Still the original… Still the best.

 

 

 

 

 

Hydroswing – Versatile by Design

Versatile is defined as “being capable of or adapted for many different uses.” Versatile can also be defined as Hydroswing®.  After years of research, innovation and progress, Hydroswing has swept the hydraulic door market. There is no limit to what we can do. The Hydroswing® door system adds strength where others cannot, adds reliability where others are unable, provides superior headroom, precision workmanship, strength and reliability when it counts. Our sizing selection offers options and versatility that other systems can’t and we hit the target 100% of the time.


The “Small” Hydroswing®


Our “small” Hydroswing® hydraulic door is considered any door under 35 feet (10.66m) in width. Our small doors have been widely used for T-hangars, box hangars and at small airparks. Also ideal for storage of all kinds, including farms and ranches, or the residential user.  Think custom garage, shed, workshop, small feed storage, movable walls and more.

 

 

The “Medium” Hydroswing®


Our “medium” Hydroswing® hydraulic door is considered any door that measures 35 feet (10.66m) to 65 feet (19.81m).  Ideal for airplane or helicopter hangars, machine shops, grain and feed storage, biomass, and more.

 

 

The “Large” Hydroswing®


Our “large” Hydroswing® hydraulic door is considered any door that measures 65 feet (19.81m) to 95 feet (28.95m). We are true specialists in the large and extra-large and XXL door markets. This is our most popular door for commercial aviation and specialty use. Think all areas of industry including mining, agriculture and aviation.

 

The “Extra Large” Hydroswing®


Our “extra-large” Hydroswing® hydraulic door is considered any door that measures 95 feet (28.95m) to 119 feet (36.27m). We manufacture a hydraulic door that is strong, efficient and tested for quality assurance. The Hydroswing® is being used around the world on commercial buildings, commercial aviation hangars, specialty and other industrial uses.

 

The “XXL” Hydroswing®


Our “XXL” jumbo Hydroswing® hydraulic door is considered any door that measures over 120 feet (36.57m). It takes a specific knowledge to manufacture a door of this magnitude and we are proud to have these doors in use worldwide.

 

The Hydroswing® single panel hydraulic door system delivers on all criteria – strength, adaptability, seal-ability, wind loading, and expanded headroom. Size is never an issue for Hydroswing and we do it all with 70% less moving parts than a traditional bifold door. We boast a higher degree of safety since our doors have no rails or pulleys. Hydroswing® is also 100% more secure than fabric and has been tested to 200 mph in wind load testing. Our doors our manufactured to ISO 9001/ American Welding Society D1.1 standards.

Any size, any place…Hydroswing® is THE large door system of choice around the world.

 

 

 

 

 

 

 

 

Hydroswing – The Basics

Hydraulics are the foundation of the future. The simplicity of liquid fluid power moving heavy objects is a solution that fits into all sectors of building and manufacturing. Hydroswing is the original and still the best hydraulic door on the market and we have a profound understanding of what it takes to create an extraordinary product.

 

 The anatomy of a Hydroswing Door

 

A fundamental feature of any hydraulic system is the ability to apply force or torque multiplication in an easy way, independent of the distance between the input and output, without the need for mechanical gears or levers. This concept, used in large machinery worldwide for decades, is at the core of the Hydroswing hydraulic door. The Hydroswing® is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump, and all of our electrical controls are UL Certified. This in itself provides an extra layer of safety because the Hydrowswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.)

 

Simple, powerful and secure

Our single panel doors are fabricated and welded to ISO 9001 and American Welding Society D1.1 standards and each is stringently audited for strength and quality assurance. The Hydroswing is always pre hung in its own frame of tube steel. Unlike inferior products on the market, the Hydroswing is an industry leader in post fabrication shot blasting. We use a Carboline Carboguard 890 Epoxy paint finish with a certificate of conformance being supplied with each door to ensure the integrity of this work.

Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of single panel hydraulic doors is now part of everyday door use for facilities large and small across the U.S. and around the world.

 

The Hydroswing finds itself in all kinds of places!

Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, our hydraulic door is being retrofitted in everything from commercial aviation facilities and private airplane and helicopter hangars to barns, agricultural centers, sheds and machine shops.

 

Remember, if it doesn’t come from Hydroswing,

it’s not a Hydroswing.

 

 

 

ISO 9001/ AWS D1.1 – Because Quality Matters

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards.  An independent and non-governmental membership organization at work in 165 countries, ISO began in London in 1946 with a goal to “facilitate the international coordination and unification of industrial standards.” Today, ISO has published over 19,500 International Standards covering almost all of manufacturing and technology.

 

 ISO 9001 is part of the ISO 9000 “family of quality management systems standards” designed to help manufacturers meet statutory and regulatory requirements related to a product.  A third party certification provides an “independent confirmation” that companies meet the requirements of ISO 9001. So what does the mean for Hydroswing® customers? It means we are confident in our selected vendors and we pass that quality to our end users.  The ISO 9001 facilities we work with have Quality Management Systems (QMS) in place and are stringently audited for welding and quality assurance. The hydraulic components are sourced centrally in the United States for further continuous quality and supply chain integrity.

 

At Hydroswing®, fabrication quality is just one area we set ourselves apart from others. Our welding is always to AWS D1.1 code which covers the requirements for “any type of welded structure made from the commonly used carbon and low-alloy constructional steels.”  Another example of our quality systems is our shot blasting pre-paint. This ensures the perfect base for the application of Carboline carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non shot blasted door systems.

 

 The quality control doesn't stop there!  Our patented Hydroswing® bow truss (US D584,831S) is unique in the industry and use only premium hydraulic lines, hoses and connectors. To make our standards complete, we also use only UL certified controls motors and pumps.  It’s all about quality. It’s Hydroswing. For more information about ISO and ISO 9001 certification, visit www.iso.org