Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Hydroswing – The Industrial Door Solution

8. December 2015 23:25 by Hydroswing in Commercial Doors, General, Industrial Doors

The world’s most reliable hangar door is now the world’s most reliable industrial door system. Ensuring your facility has the right door is as important to your building as it is to your bottom line. It’s about strength, security, ease-of-use, quality, sealability, and the simplicity of retrofitting. It’s about a sleek looking, affordable door of the highest quality steel to keep your building safe and your in-life service costs low. It’s about Hydroswing®.

Before the option of the Hydroswing, industrial openings were restricted by size. Large structures had to rely on steel rolling doors or sectional applications. Not anymore…The option of a single panel hydraulic door has changed everything. The massive opening capacity, accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, teamed with expanded vertical clearance and an almost air-tight seal, the Hydroswing® essentially creates a movable wall. This means enhanced building efficiency and reduces costs across the board.

Hydroswing® was called to task to provide a solution for Airbus in England. They were looking for a specific product for the Main Wing paint booth for their A380 Super Jumbo and wanted something that would be seated well enough to the floor that it would have the efficiency of a wall but the capabilities of door. We were able to manufacture a 57’ x 28’ (18m x 8.5m) door that immediately matched their needs and retro fit their existing Durr Paint Booth in only five days. The sealabilty of the door was so tight their reduction in electricity on extraction fan speed alone generated a return on investment (ROI) in six months.

The Hydroswing® hydraulic door system is now being retrofitted in industrial and commercial facilities around the world. The huge reduction in moving parts as well as customized cladding (making the door match the thermal characteristics of the building) are among the top reasons customers are choosing Hydroswing®. The sophistication of a single panel hydraulic door system is now part of everyday door use across all industries. The total cost of ownership (TCO) beats rollers, sectionals and all other high part count doors available today.

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness.

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

Form and Function – Hydroswing Brings it All to Architecture

American architect, Louis Sullivan, coined the well-known phrase “form ever follows function” in 1918. Over the next ten years, this concept changed the way buildings were designed and the mantra became the battle cry of most modern architects after the 1930s. The principle dictated that the shape of a building (or object) should be primarily based upon its intended function or purpose. Over the following decades, technology and design evolved and the concept melded into something that blurred the line. Today, form and function are harmonious… and Hydroswing® is the perfect example. Hydroswing® is becoming a mainstay in the architectural arena and defines both form and functionality.

Always innovative, Hydroswing’s precision and beauty bring the all the possibilities of form and function to life. Perfectly designed, and accommodating to literally any space, The Hydroswing® for architecture can be built to totally change anything from a single wall (or door) in a custom home, to an entire commercial building. The limits are lifted when walls become doors and doors become walls. Architectural problems can be solved and boundaries can be moved. Innovative design can be incorporated into existing structures (or new builds) and the overall schematics of outside walls can expand. In the past, architects were limited by how doors and walls function, but now the possibilities are endless. Walls up to 150' (45m) wide and 40' (12m) tall can be converted into artistic, useful and cost effective hydraulic doors that can create a unique and completely functional indoor/outdoor experience.

A hydraulic door can transform a building, and dramatically enhance the functionality of a space. Where sliding windows and bifolds used to be standard for restaurants with outside patios, hydraulic doors can now be used to enhance light, maximize space, and will revolutionize the way architects include outdoor environments in the scope of their design. With the touch of button, the single panel door can unite indoor and outdoor living spaces. Hydroswing® shifts the concept of walls, and can instantly change the dynamic of hotels, stadiums, bars, restaurants, garages, homes and any other kind of structure that wants to bring the outside in. The added bonus: With the door in an “up” position, shade and protection are immediately created.

As architecture evolves, the Hydroswing® single panel hydraulic door system has become a blank canvas for the adventurous architects who specialize in high profile homes, commercial buildings and other special applications. With almost 100% seal-ability, design dynamics with a Hydroswing® hydraulic door are revolutionizing the way architects can create buildings and homes. The simplicity and safety of the hydraulic door removes the need for cables and counter weights used in so many ambitious architectural projects and curved facades. The Hydroswing® isn’t a “knock off” of an agricultural door – ours is the original and most sophisticated design on the market today. Engineered for performance and precision, the door can be easily installed to match building profiles with glass, wood, or heavy and ornate finishes. Hydroswing® doors lift easily and quietly with ease from the power of the hydraulic single panel door system. We can customize any installation and the sky’s the limit in terms of design. Our hydraulic cylinders can be powder coated or chromed to match or complement the interior door colors to seamlessly connect indoor and outdoor spaces.

 


Hydroswing® is the industry expert in silently and effortlessly moving structures, and we offer a new frontier for imaginative and leading edge architects around the globe.

 

 

 

 

Need a Hydraulic Door Part?

Hydroswing® innovates again! The new Hydraulic Door “Parts Store” is rolling!  Our years of experience in the world of Hydraulic doors has taught us a thing or two, mainly how difficult it is to get a hold of spare parts. The initial “fleet” of single panel hydraulic doors produced by Hydroswing® is beginning to mature, so it made sense to create a source for the naturally aging parts. Our new Hydraulic Door Parts Store is not only a one-stop-shop for ALL your Hydroswing® hangar and shop door needs, but we can also source and upgrade parts for other doors on the market. 

 

We have crafted the Hydraulic Door Parts Store to serve as an online resource for worn seals, weather strips, motors, controls, hoses and connectors. We have also created an opportunity (subject to certain required information) to allow our “early adopters” to buy latest generation upgrades. This allows customers to continue to enjoy their perfectly good Hydroswing® doors but with the benefit of updated generation cylinders with integral, zero drop Hydroloks, a new Push Button Station and Remote, or a new weather seal that may be in need of replacement.

 

The Parts Store is one-stop-shopping for anyone in need of any part for any hydraulic door. Our troubleshooting guide will help you determine what you may need for your door. We have everything from O-rings for old rams, to kits that service cylinders. You’ll also find replacement hinges, pin points, spherical bearings, seals and weather-proofing to hard and soft lines, hydraulic couplings, and complete pumps and motors, and more.

 


With over 7,000 Hydroswing® door systems in use worldwide, we know our parts. Our unique hydraulic door Parts Store will even offer “green” hydraulic fluid for use in areas with specialty environmental controls. Hydroswing® will continue to change the face of the door industry bringing hydraulic technologies and parts to customers worldwide. Visit the Parts Store today for all your Hydraulic Door Part needs. www.hydraulicdoorparts.com

 

 

 

 

How’s it Hanging... Hydroswing’s Detailed Mounting Protocols Show How it’s Done

Simple, strong, secure… that’s our motto at Hydroswing®. Whether it’s retrofit or a new build, we are dedicated to having the easiest and most efficient process in the industry. If you need a hydraulic door, not only will we customize it for your space, we make sure you know how it works. Our “Mounting Protocols” demonstrate to all door owners the intricate details of how the door can be hung. We offer illustrations of everything from product attachments and positions of the door for installation, to the anatomy of the Hydroswing® door and full descriptions of different types of headers. 

 

Customization is one of our most important selling points so it’s critical that our customers know our “attach angle” can be made to mount our door to metal girders, concrete, block or wood buildings. Then the door will be bolted or welded in place per the protocols. (We don’t supply the headers or door pillars, but we do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.)

 

Also key for most Hydroswing® door owners is “how” the door will be mounted. Our protocols detail three ways: Inside or Flush Mounting (where the door inside the building header and jamb making it flush with the face of the building), Outside Mounting (which is common in existing buildings and the door will fit against the face of the building) and Rear Mounting (this would connect the door to the rear of your building).

 

 

 Whatever your questions, we have the answers and our downloadable protocols will guide the way. Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of our single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world. The Hydroswing® single panel door system is like no other. Through the implementation of the Hydroswing® we lead to new efficiencies in building and wall designs. Remember, if it doesn’t come from Hydroswing®, it’s not a Hydroswing®.

 

 

 

 

 

 

 

 

 

 

 

At Hydroswing … Our Specifications do the Talking

The Hydroswing® detailed spec sheet is here!  For our customers, seeing is believing and knowledge is power… and we know hydraulic doors. Our hydraulic door spec sheets are designed to summarize the technical characteristics and performance of the Hydroswing hydraulic door system. 

 

The Hydroswing technical specification document provides clearly defined detail to be used by a design engineers, architects, builders, contractors, or any door owner (or potential door owner) to understand all the components of the Hydroswing hydraulic door system. Hydraulics are the foundation of the future. The simplicity of liquid fluid power moving heavy objects is a solution that fits into all sectors of building and manufacturing. Hydroswing is the original and still the best hydraulic door on the market and we have a profound understanding of what it takes to create an extraordinary product.

Our specs include:
• Product overview
• Product features
• Steel frame schematic 
• Standard and basic attachment details
• Wiring and circuit diagram
• Electrical systems options
• Hydraulic circuit diagram
• Hydraulic cylinder schematic
• Available options (which include, a CCTV camera to monitor outside of the door prior to opening, an audible warning alarm to operate while the door is in motion, a visual (flashing light) warning signal to operate while the door is in motion, motion detectors on the sides of door to stop door if activated by personnel or a vehicle, hand pump for manual operation, cane bolts to lock the door to the floor on the inside, personnel door within the main door, and more.)

 

A fundamental feature of any hydraulic system is the ability to apply force or torque multiplication in an easy way, independent of the distance between the input and output, without the need for mechanical gears or levers. This concept, used in large machinery worldwide for decades, is demonstrated in detail in our specs, and is at the core of the Hydroswing hydraulic door system.

Simplicity, safety, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) make Hydroswing® the hydraulic door system of choice. The sophistication of single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world.

Click here to see our specs for the USA.
Click here to see our specs for the UK, Europe and the rest of the world.

 

 Remember, if it doesn’t come from Hydroswing®… It’s not a Hydroswing®

 

 

 

 

Hydroswing – Manufactured for Strength, Safety and Security

It’s about quality… At Hydroswing® we build hydraulic doors right. As the original and still the best single panel hydraulic door system on the market, Hydroswing® understands door manufacturing at a core level. Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide X 40’(12.0 m) high, our hydraulic door system is being retrofitted in everything from commercial aviation facilities and private airplane and helicopter hangars to barns, agricultural centers, sheds and machine shops.

 

 It’s about the build… Our single panel hydraulic doors are fabricated and welded to ISO 9001 and American Welding Society D1.1 certifications and each is stringently audited for strength and quality assurance. Unlike other manufacturers, we understand the importance of working within specific codes and only with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards. The Hydroswing is always pre hung in its own frame of the highest grade ASTM 275 tube steel.

 

It’s about strength…  No matter where you are in the world, you need to know your hydraulic door system can tolerate the elements. Hydroswing doors can withstand up to 200 MPH wind loading. We also shot blast prior to painting. This ensures the perfect base for the application of Carboline Carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non-shot blasted door systems.

 It’s about safety… The Hydroswing® is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump, and all of our electrical controls are UL Certified. This in itself provides an extra layer of safety because the Hydrowswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.

 

 Hydroswing hydraulic door systems are the strongest, safest and most secure doors on the market. Remember, if it doesn’t come from Hydroswing, it’s not a Hydroswing.

 

 

 

 

 

 

 

Hydroswing Honored by Farm Industry News with the 2015 FinOvation Award

Hydroswing® has done it again. Always on the cutting edge of the industry firsts, Hydroswing® has been honored with the 2015 FinOvation Award given Farm Industry News.

Each year, Farm Industry News awards 20 innovative leaders in agriculture with the FinOvation award. This honor is determined by their readers as to what products they have found most interesting, useful and intriguing across the agricultural sector. For 2015, Hydroswing has joined the impressive ranks of John Deere, Fendt, New Holland, Vermeer, Ford and other industry heavy hitters being honored. Hydroswing’s revolutionary product: “The 150 ft. Agricultural Door.”  The readers of Farm Industry News know how important “big doors” are and also know Hydroswing® is the door system to get it done. Click Here to See the Gallery of Winners (Hydroswing® is slide 19)

 

In early 2014, Hydroswing® announced the completion of the largest single panel hydraulic door in Europe. Word spread through the industry and our new “big door” became BIG news. Size isn’t a problem now... Hydroswing® has proven that bigger can be better! Now walls up to 150’ (45m) wide and 40’ (12m) tall can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world. Our large door systems are gigantic, manufactured masterpieces that are creating a revolution in terms of construction possibilities. Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market.

 

Hydroswing® is being manufactured in ISO 9001 approved global manufacturing plants worldwide. Hydroswing can solve any door problem throughout the world. 


Hydraulics are the most effective door choice. The advantages: Less than 70% of the moving parts of the bifold door and 50% less moving parts than sectional, bottom rolling, or top hung doors with 95% less maintenance costs. The Hydroswing® easily retro fits to replace the bifold, bottom rolling, top hung, sectional or fabric doors, and is ideal for new builds, steel, post and frame or block structures, even self-standing for the very popular tensile building market, is possible now with a Hydroswing®.

 

Hydroswing® is also eligible to be Farm Industry News’ Product of the Year! Click here to vote for us! Vote for Hydroswing as the 2015 FinOvation Product of the Year.


Still the original… Still the best.

 

 

 

 

 

ISO 9001/ AWS D1.1 – Because Quality Matters

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards.  An independent and non-governmental membership organization at work in 165 countries, ISO began in London in 1946 with a goal to “facilitate the international coordination and unification of industrial standards.” Today, ISO has published over 19,500 International Standards covering almost all of manufacturing and technology.

 

 ISO 9001 is part of the ISO 9000 “family of quality management systems standards” designed to help manufacturers meet statutory and regulatory requirements related to a product.  A third party certification provides an “independent confirmation” that companies meet the requirements of ISO 9001. So what does the mean for Hydroswing® customers? It means we are confident in our selected vendors and we pass that quality to our end users.  The ISO 9001 facilities we work with have Quality Management Systems (QMS) in place and are stringently audited for welding and quality assurance. The hydraulic components are sourced centrally in the United States for further continuous quality and supply chain integrity.

 

At Hydroswing®, fabrication quality is just one area we set ourselves apart from others. Our welding is always to AWS D1.1 code which covers the requirements for “any type of welded structure made from the commonly used carbon and low-alloy constructional steels.”  Another example of our quality systems is our shot blasting pre-paint. This ensures the perfect base for the application of Carboline carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non shot blasted door systems.

 

 The quality control doesn't stop there!  Our patented Hydroswing® bow truss (US D584,831S) is unique in the industry and use only premium hydraulic lines, hoses and connectors. To make our standards complete, we also use only UL certified controls motors and pumps.  It’s all about quality. It’s Hydroswing. For more information about ISO and ISO 9001 certification, visit www.iso.org 

The History of Hydraulics – Still Going Strong

The word “hydraulic” comes from the Greek ‘hydra’ which refers to water and ‘aulos’ which means pipes.  Science historians believe that hydraulics (in an extremely basic form) originated in the Greek civilization two millennia ago.  The mathematician, Archimedes, reasoned that “a floating or immersed body must be acted upon an upward force equal to weight of the liquid that it displaces.”

As time passed, science improved, technology was beginning to take shape and ways to effectively use hydraulic energy were being discovered.  It all began with how water physically behaved at rest or in motion, and evolved from how to generate power with water at the source, to how to generate power at different points of use. Soon, the concept of transmitting power by putting fluids under pressure changed the face of engineering.  

In the late 17th century, the study of using oil in hydraulics started to get some legs. French mathematician, Blaise Pascal, created at law in fluid mechanics stating “that pressure exerted anywhere in a confined incompressible fluid is transmitted equally in all directions throughout the fluid such that the pressure variations (initial differences) remain the same.” This became known as Pascal’s Law and created the fundamentals for the science of hydraulics.

 

Enter English inventor Joseph Bramah. Based on Pascal’s Law, Bramah invented the hydraulic press. His understanding of the relationship between force, pressure and area forever changed engineering and industry.  Bramah demonstrated that pressure throughout a closed system is constant and he was granted a patent for his product in 1795. By the time Britain’s industrial revolution hit in 1850, hydraulics were being used in a multitude of industries.  The twentieth century saw fluid power through hydraulic replacing electrical systems and the rest, as they say, is history.  


Greenham Common used hydraulic doors to seal in safety and seal out nuclear blast. Opened in 1942, it was used by both the Royal Air Force in WW II and most famously by the US Air Force as a major Cold War Nuclear Strike Base. From late 1967, Greenham Common was used for NATO operations in deterrence of the Eastern Block countries. The missile bunkers seen here were designed with their hydraulic doors to withstand the local airbursting of a point strike on the West’s front line deterrent from the East, showing the unique ability of the Hydraulic door system to carry strength and integrity to such a level… and they are still in existence today for all to see as part of the Cold War history.

 

Today, Hydroswing® is proud to be the pioneer in hydraulic doors. Our superior technology has allowed us to engineer single panel hydraulic doors that replace doors with mechanical and electrical drives.  We have taken hydraulic door systems to the next level and are changing the world one door at time. Don’t you want to be a part of our door revolution?