Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Hydroswing – The Industrial Door Solution

8. December 2015 23:25 by Hydroswing in Commercial Doors, General, Industrial Doors

The world’s most reliable hangar door is now the world’s most reliable industrial door system. Ensuring your facility has the right door is as important to your building as it is to your bottom line. It’s about strength, security, ease-of-use, quality, sealability, and the simplicity of retrofitting. It’s about a sleek looking, affordable door of the highest quality steel to keep your building safe and your in-life service costs low. It’s about Hydroswing®.

Before the option of the Hydroswing, industrial openings were restricted by size. Large structures had to rely on steel rolling doors or sectional applications. Not anymore…The option of a single panel hydraulic door has changed everything. The massive opening capacity, accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, teamed with expanded vertical clearance and an almost air-tight seal, the Hydroswing® essentially creates a movable wall. This means enhanced building efficiency and reduces costs across the board.

Hydroswing® was called to task to provide a solution for Airbus in England. They were looking for a specific product for the Main Wing paint booth for their A380 Super Jumbo and wanted something that would be seated well enough to the floor that it would have the efficiency of a wall but the capabilities of door. We were able to manufacture a 57’ x 28’ (18m x 8.5m) door that immediately matched their needs and retro fit their existing Durr Paint Booth in only five days. The sealabilty of the door was so tight their reduction in electricity on extraction fan speed alone generated a return on investment (ROI) in six months.

The Hydroswing® hydraulic door system is now being retrofitted in industrial and commercial facilities around the world. The huge reduction in moving parts as well as customized cladding (making the door match the thermal characteristics of the building) are among the top reasons customers are choosing Hydroswing®. The sophistication of a single panel hydraulic door system is now part of everyday door use across all industries. The total cost of ownership (TCO) beats rollers, sectionals and all other high part count doors available today.

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness.

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

Form and Function – Hydroswing Brings it All to Architecture

American architect, Louis Sullivan, coined the well-known phrase “form ever follows function” in 1918. Over the next ten years, this concept changed the way buildings were designed and the mantra became the battle cry of most modern architects after the 1930s. The principle dictated that the shape of a building (or object) should be primarily based upon its intended function or purpose. Over the following decades, technology and design evolved and the concept melded into something that blurred the line. Today, form and function are harmonious… and Hydroswing® is the perfect example. Hydroswing® is becoming a mainstay in the architectural arena and defines both form and functionality.

Always innovative, Hydroswing’s precision and beauty bring the all the possibilities of form and function to life. Perfectly designed, and accommodating to literally any space, The Hydroswing® for architecture can be built to totally change anything from a single wall (or door) in a custom home, to an entire commercial building. The limits are lifted when walls become doors and doors become walls. Architectural problems can be solved and boundaries can be moved. Innovative design can be incorporated into existing structures (or new builds) and the overall schematics of outside walls can expand. In the past, architects were limited by how doors and walls function, but now the possibilities are endless. Walls up to 150' (45m) wide and 40' (12m) tall can be converted into artistic, useful and cost effective hydraulic doors that can create a unique and completely functional indoor/outdoor experience.

A hydraulic door can transform a building, and dramatically enhance the functionality of a space. Where sliding windows and bifolds used to be standard for restaurants with outside patios, hydraulic doors can now be used to enhance light, maximize space, and will revolutionize the way architects include outdoor environments in the scope of their design. With the touch of button, the single panel door can unite indoor and outdoor living spaces. Hydroswing® shifts the concept of walls, and can instantly change the dynamic of hotels, stadiums, bars, restaurants, garages, homes and any other kind of structure that wants to bring the outside in. The added bonus: With the door in an “up” position, shade and protection are immediately created.

As architecture evolves, the Hydroswing® single panel hydraulic door system has become a blank canvas for the adventurous architects who specialize in high profile homes, commercial buildings and other special applications. With almost 100% seal-ability, design dynamics with a Hydroswing® hydraulic door are revolutionizing the way architects can create buildings and homes. The simplicity and safety of the hydraulic door removes the need for cables and counter weights used in so many ambitious architectural projects and curved facades. The Hydroswing® isn’t a “knock off” of an agricultural door – ours is the original and most sophisticated design on the market today. Engineered for performance and precision, the door can be easily installed to match building profiles with glass, wood, or heavy and ornate finishes. Hydroswing® doors lift easily and quietly with ease from the power of the hydraulic single panel door system. We can customize any installation and the sky’s the limit in terms of design. Our hydraulic cylinders can be powder coated or chromed to match or complement the interior door colors to seamlessly connect indoor and outdoor spaces.

 


Hydroswing® is the industry expert in silently and effortlessly moving structures, and we offer a new frontier for imaginative and leading edge architects around the globe.

 

 

 

 

How’s it Hanging... Hydroswing’s Detailed Mounting Protocols Show How it’s Done

Simple, strong, secure… that’s our motto at Hydroswing®. Whether it’s retrofit or a new build, we are dedicated to having the easiest and most efficient process in the industry. If you need a hydraulic door, not only will we customize it for your space, we make sure you know how it works. Our “Mounting Protocols” demonstrate to all door owners the intricate details of how the door can be hung. We offer illustrations of everything from product attachments and positions of the door for installation, to the anatomy of the Hydroswing® door and full descriptions of different types of headers. 

 

Customization is one of our most important selling points so it’s critical that our customers know our “attach angle” can be made to mount our door to metal girders, concrete, block or wood buildings. Then the door will be bolted or welded in place per the protocols. (We don’t supply the headers or door pillars, but we do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.)

 

Also key for most Hydroswing® door owners is “how” the door will be mounted. Our protocols detail three ways: Inside or Flush Mounting (where the door inside the building header and jamb making it flush with the face of the building), Outside Mounting (which is common in existing buildings and the door will fit against the face of the building) and Rear Mounting (this would connect the door to the rear of your building).

 

 

 Whatever your questions, we have the answers and our downloadable protocols will guide the way. Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of our single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world. The Hydroswing® single panel door system is like no other. Through the implementation of the Hydroswing® we lead to new efficiencies in building and wall designs. Remember, if it doesn’t come from Hydroswing®, it’s not a Hydroswing®.

 

 

 

 

 

 

 

 

 

 

 

All Hydro and Half the Swing - Hydroswing Launches a NEW Dual Panel Hydraulic Door

The Hydroswing® Single Panel hydraulic door system is known worldwide for quality and strength. As an industry leader, Hydroswing listened to potential customers who didn't have the room for a “swing out” door system and designed the perfect alternative. Hydroswing has designed a multi-hydraulic Dual Panel door without dangerous cables and straps. Hydroswing® is proud to introduce the revolutionary, but simple, Hydroswing® Dual Panel Door System. “We designed this door primarily for the architectural market,” says Marshal Parker, owner of Hydroswing®. “Swing out space is a concern for some of our customers. For the aviation sector (because of the dynamics and layout of some hangars), it is important to save the space on the taxiway, even at the cost of a little headroom. With over 7,000 single panel door systems now in use around the world, the Dual Panel Hydraulic Door System is an option now as well,” says Parker.

 

This impressive new Dual Panel Hydraulic Door System has all the same Hydroswing® credentials, just half the swing out. All Hydroswing® are supplied “pre hung” in their own tube steel framework for ease of onsite assembly and installation. Like the Hydroswing® Single Panel hydraulic door system, the Dual Panel is supplied with touch-of-a-button opening and closing with excellent sealing and security (as it locks closed through the hydraulic system). Also like the Single Panel, the Hydroswing® Dual Panel Door System can be integrated or retrofitted to any existing building.

 

Both the Hydroswing® Single Panel and Dual Panel hydraulic door systems are useful for an increasingly robust architectural market. Hydroswing® is providing this solution in a horizontal format for several transport industry leaders via new HydroTop truck products (launching in the US in Fall/Winter 2015). With several ISO 9001 fabrication locations in USA, Mexico and Europe, Hydroswing® delivers the most innovative hydraulic Single Panel and Dual Panel doors and wall systems in the world for every use and every sector.

Remember... If it doesn't come from Hydroswing®... It's not a Hydroswing®.

 

 

At Hydroswing … Our Specifications do the Talking

The Hydroswing® detailed spec sheet is here!  For our customers, seeing is believing and knowledge is power… and we know hydraulic doors. Our hydraulic door spec sheets are designed to summarize the technical characteristics and performance of the Hydroswing hydraulic door system. 

 

The Hydroswing technical specification document provides clearly defined detail to be used by a design engineers, architects, builders, contractors, or any door owner (or potential door owner) to understand all the components of the Hydroswing hydraulic door system. Hydraulics are the foundation of the future. The simplicity of liquid fluid power moving heavy objects is a solution that fits into all sectors of building and manufacturing. Hydroswing is the original and still the best hydraulic door on the market and we have a profound understanding of what it takes to create an extraordinary product.

Our specs include:
• Product overview
• Product features
• Steel frame schematic 
• Standard and basic attachment details
• Wiring and circuit diagram
• Electrical systems options
• Hydraulic circuit diagram
• Hydraulic cylinder schematic
• Available options (which include, a CCTV camera to monitor outside of the door prior to opening, an audible warning alarm to operate while the door is in motion, a visual (flashing light) warning signal to operate while the door is in motion, motion detectors on the sides of door to stop door if activated by personnel or a vehicle, hand pump for manual operation, cane bolts to lock the door to the floor on the inside, personnel door within the main door, and more.)

 

A fundamental feature of any hydraulic system is the ability to apply force or torque multiplication in an easy way, independent of the distance between the input and output, without the need for mechanical gears or levers. This concept, used in large machinery worldwide for decades, is demonstrated in detail in our specs, and is at the core of the Hydroswing hydraulic door system.

Simplicity, safety, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) make Hydroswing® the hydraulic door system of choice. The sophistication of single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world.

Click here to see our specs for the USA.
Click here to see our specs for the UK, Europe and the rest of the world.

 

 Remember, if it doesn’t come from Hydroswing®… It’s not a Hydroswing®

 

 

 

 

Hydroswing – Manufactured for Strength, Safety and Security

It’s about quality… At Hydroswing® we build hydraulic doors right. As the original and still the best single panel hydraulic door system on the market, Hydroswing® understands door manufacturing at a core level. Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide X 40’(12.0 m) high, our hydraulic door system is being retrofitted in everything from commercial aviation facilities and private airplane and helicopter hangars to barns, agricultural centers, sheds and machine shops.

 

 It’s about the build… Our single panel hydraulic doors are fabricated and welded to ISO 9001 and American Welding Society D1.1 certifications and each is stringently audited for strength and quality assurance. Unlike other manufacturers, we understand the importance of working within specific codes and only with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards. The Hydroswing is always pre hung in its own frame of the highest grade ASTM 275 tube steel.

 

It’s about strength…  No matter where you are in the world, you need to know your hydraulic door system can tolerate the elements. Hydroswing doors can withstand up to 200 MPH wind loading. We also shot blast prior to painting. This ensures the perfect base for the application of Carboline Carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non-shot blasted door systems.

 It’s about safety… The Hydroswing® is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump, and all of our electrical controls are UL Certified. This in itself provides an extra layer of safety because the Hydrowswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.

 

 Hydroswing hydraulic door systems are the strongest, safest and most secure doors on the market. Remember, if it doesn’t come from Hydroswing, it’s not a Hydroswing.

 

 

 

 

 

 

 

Hydroswing Selected as the Provider of Hydraulic Doors for up to 200 Hangars at the San Diego Metropolitan Air Park (Brown Field)

Big News!  Hydroswing® North America, Inc., the world leader in single panel hydraulic door systems, is pleased to announce the company has been selected as the sole source of hangar doors for one of the most important aviation developments in the United States.

In 2013, the wheels went in motion when the San Diego City Council approved a redevelopment of Brown Field Municipal Airport in Otay Mesa, involving more than $1 billion in planned improvements over the next 20 years. Metropolitan Airpark, a four-phase commercial development, will cover 331 acres of the city-owned, 880-acre facility near the U.S.-Mexico border. This development is poised to become a major commercial hub for strategic business partnerships between the U.S. and Mexico.

Over the next five years, the San Diego Metropolitan Air Park (Brown Field) will see the development of up to 200 hangars and mixed use industrial structures. Use of the Hydroswing® brand at this magnitude will be a milestone, with hangar doors ranging from Boeing BBJ (737) sizes to general aviation T hangars. These aviation-related installations along side the industrial Hydroswing® door systems will showcase Hydroswing’s emerging product range aimed at the industrial and commercial sectors.

 

Developer, Richard Sax, is no stranger to the large aviation door market and cites Hydroswing’s overwhelming appeal and efficiency, plus the much lower in-life servicing costs, as reasons for this significant selection. Hydroswing® fabricates its steel in Mexico to ISO 9001 and ASW D1.1 standards and acquires all UL and CE approved Hydraulics from its agile supply chain partner in Wisconsin. Sax states, “Hydroswing understands the importance of an international strategic business model. Their ability to work across the border drives the demand for the use of Hydroswing® doors at the facilities at Brown Field.” South-of-the-border manufacturing and the agile supply chain structure is improving business for countless American manufacturers across all sectors.

 

Marshal Parker of Hydroswing® comments, “We are excited to be the supply chain partner to this headline aviation project. For Hydroswing®, it represents a highly visible statement that one airport can experience the efficiency of our hangar door systems with exceptionally low service costs, high degrees of primary security, and an unprecedented life span of the product.” The opportunity for Hydroswing® has also allowed the developers to enhance overall building efficiencies and LEED ratings, highlighting the impact an efficient low part count large door system (with its almost 100% “sealability”) makes to these large modern structures.

Once again, Hydroswing® leads the way!

 

 

 

 

 

Bi-Fold Declared Dangerous - The Only Replacement Part for a Bi-fold is a Hydroswing

The bi-fold door is making headlines across Europe… and as usual, it’s bad news. Following a double fatality, the Express Hi Fold Door and Schweiss Hi Folding Doors UK Limited are declared HAZARDOUS by the Health and Safety Executive in Britain!

 

 The Health and Safety Executive (HSE) recently sent a country-wide letter “to all known users of powered overhead, bi-folding sectional doors manufactured, supplied or installed by Express Hi Fold Doors Limited or Schweiss Folding Doors UK Limited” stating these doors “currently do not have an anti-drop mechanism or other device to prevent the free fall of the door in the event of a drive of suspension failure.”  (An anti-drop mechanism is required by the European Safety Directive and European Standards.)

 

 There is no doubt the BI-FOLD IS A DANGEROUS DOOR! The HSE continues that “Without an anti-drop mechanism or other device, any failure of the drive or suspension system will result in the door free falling. This is clearly very hazardous…”  Further, the HSE recommends “As there is NO anti-drop mechanism or device available, we are writing to all known users to encourage you to TAKE THE DOOR OUT OF SERVICE….. UNTIL IT CAN BE REPLACED.”  The HSE will be enforcing action against those who do not take steps to replace the door.

 


The Hydroswing® Hydraulic Door is a single panel hydraulic door solution that replaces ALL bi-fold doors. We have all safety standards in place and our doors are manufactured at ISO 9001 certified plants and to AWS D1.1 standards.   Our zero drop two-way Hydrolok system assures the door will never fall should there ever be a loss of power. No cables. No pulleys. No straps. NO DANGER.

Click here to watch our video of Hydroswing vs. Bi-fold

 

 We proudly boast over 7,000 Hydroswing® in service and a growing number of bi-fold replacements are coming in on a regular basis. We can retrofit any building or any opening. Let us solve your bi-fold problem today! 

Custom Cladding – The Glass Hydroswing

21. January 2015 16:48 by Hydroswing in Aviation , General, Hangar Doors

Hydroswing® has always been synonymous with innovation. One of the many things that sets the Hydroswing® Hydraulic Door apart from the rest is our ability to completely customize our product, right down to cladding on the door. Enter the “glass Hydroswing®,” one of our most famous doors located at the McClellan–Palomar Airport in Carlsbad, California.


This masterpiece was designed and manufactured to replace a fabric door on one of the airport’s private hangars. Constructed with several tons of laminated glass, this magnificent door was built to showcase the aircraft displayed behind this 100% glass covered 63 ft. x 18 ft. single panel hydraulic door. Visually breathtaking, this glass door is just the tip of the iceberg as to what Hydroswing can do. This dramatic display would never have been possible with a bifold, fabric or roll up door.  Click here to watch the door in action!

 

This unique door is pre hung in its own S257 steel frame is built to ISO 9001 standards and American Welding Society D1.1 certified. The steel is shot blasted and primed in Carboline Primer 890 which is a highly chemical resistant epoxy mastic coating that is abrasion resistant. In addition, this door is constructed with Hydroswing’s own patented bow truss ensuring strength and stability. To round out the perfection of this hydraulic glass door is Hydroswing’s use of premium lines, hoses and connectors.

 

The Hydroswing® hydraulic door can be clad to match the thermal characteristics of any building, or can be created or adapted to almost any design idea. Your hangar door can seamlessly blend to your existing building, or make a powerful statement with custom cladding. The Hydroswing is effective, safe, and can be manufactured in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high. Our hydraulic door can be retrofitted to everything from commercial aviation facilities to private airplane and helicopter hangars.


Simplicity, strength, ease of use and reduction in moving parts, plus use of customized cladding are among the top reasons customers are making the switch to Hydroswing®. The Hydroswing® team has the “out-of-the-box” thinking it takes achieve lofty door goals. Once again, Hydroswing’s simple and efficient one-piece design is the only choice for the most innovative of applications.