Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Business on the Move – The Boom of Non-Structural Buildings and Hydraulic Doors

 In our “point and click” instant gratification world, businesses in all sectors are constantly looking cost saving ways to erect and maintain building structures. Once considered a solution generally geared toward temporary housing and disaster relief, fabric and instant buildings are now surging in the marketplace. (These structures are also called “tensile” buildings because the fabric is stretched by tension.) Constructed using a rigid frame (steel, timber or aluminum), the fabric cover is stretched over the frame and “tensioned” in place to create the stable structural support of the building. The simplicity and stability of these non-structural buildings makes them ideal for countless usages. They can be installed quickly, provide natural light through the fabric, can be climate controlled, easily relocated, and may represent lower operational costs. The flexibility and possibilities are endless. However, finding a technically advanced, safe, secure and economical way to “close” these usually large structures has been a challenge… until now.

 Introducing the Hy-Rise from Hydroswing®. The Hy-Rise high performance door system from Hydroswing® is a large door system designed specifically for the instant and tensile building market. This is the first large door system to overcome the specific challenges associated with non-structural openings. The patent pending Hy-Rise is free-standing with zero dependency on the building structure. This allows the internal gable end profile to be neatly maximized with the corners of the pre-hung frame. The result is a maximum opening width and height whilst maintaining an aesthetic profile of the building. The Hy-Rise renders cost prohibitive sliding, fabric and sectional doors obsolete. 

Like all Hydroswing® Door Systems, the Hy-Rise is pre-hung in its own frame and is capable of extremely high wind loadings. This revolutionary door also has the ability to carry either the fabric system of the building (should that be required) or all the usual cladding used in construction or architecture. This included the use of 26 gage steel and even architectural glass. The door profile allows the curvature of the building’s shape/roof to be maximized without large “jagged” radar-grabbing signatures (important for military considerations) that are present when bottom rolling or fabric doors are needed for external frame support. 

The Hy-Rise door is fully bolt-together with no onsite welding required. We use the latest locking nut technology from Alcoa Fasteners and the Hy-Rise is also the first Hydroswing® to utilize the zero maintenance hinge system.


The tensile and instant building market is prolific in all Hydroswing’s existing sectors including aviation, agriculture, industrial, storage and special purpose, military installations, forward operating bases, vehicle maintenance, drone shelters, sport facilities, and more.  The Hy-Rise incorporates Hydroswing’s many years of experience and knowledge that has made us as an innovator in the hydraulic door market.

 

 

 

 

Hydroswing – The Industrial Door Solution

8. December 2015 23:25 by Hydroswing in Commercial Doors, General, Industrial Doors

The world’s most reliable hangar door is now the world’s most reliable industrial door system. Ensuring your facility has the right door is as important to your building as it is to your bottom line. It’s about strength, security, ease-of-use, quality, sealability, and the simplicity of retrofitting. It’s about a sleek looking, affordable door of the highest quality steel to keep your building safe and your in-life service costs low. It’s about Hydroswing®.

Before the option of the Hydroswing, industrial openings were restricted by size. Large structures had to rely on steel rolling doors or sectional applications. Not anymore…The option of a single panel hydraulic door has changed everything. The massive opening capacity, accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, teamed with expanded vertical clearance and an almost air-tight seal, the Hydroswing® essentially creates a movable wall. This means enhanced building efficiency and reduces costs across the board.

Hydroswing® was called to task to provide a solution for Airbus in England. They were looking for a specific product for the Main Wing paint booth for their A380 Super Jumbo and wanted something that would be seated well enough to the floor that it would have the efficiency of a wall but the capabilities of door. We were able to manufacture a 57’ x 28’ (18m x 8.5m) door that immediately matched their needs and retro fit their existing Durr Paint Booth in only five days. The sealabilty of the door was so tight their reduction in electricity on extraction fan speed alone generated a return on investment (ROI) in six months.

The Hydroswing® hydraulic door system is now being retrofitted in industrial and commercial facilities around the world. The huge reduction in moving parts as well as customized cladding (making the door match the thermal characteristics of the building) are among the top reasons customers are choosing Hydroswing®. The sophistication of a single panel hydraulic door system is now part of everyday door use across all industries. The total cost of ownership (TCO) beats rollers, sectionals and all other high part count doors available today.

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness.

Total Cost of Ownership – A Hydroswing Door is the Best Long Term Investment for your Hangar

24. November 2015 10:00 by Hydroswing in Aviation , Commercial Doors, Hangar Doors

It’s time to think differently about the cost of your building, and the cost of your door. Statistics prove that for every $1 spent on purchasing for efficiency, the return will be $6 in energy savings — that equates to a 600% return on investment. Hydroswing® is only door investment that will bring that will make that fact a reality.  


So do you think a bifold is a “good value” for you money? WRONG. In reality, the bifold has the highest total cost of ownership of all hangar doors.  With a large number of moving parts, including straps, cables, motors, wires, limit switches, locks, chain, sprockets, carrier bearings, roller wheels, and more, there is a litany of service items.  Bottom line: the bifold is ONLY less expensive on the front end, but it’s a maintenance hog that requires cost upkeep, and ongoing monitoring of the door and the building. The main problem is that cables stretch over time, and straps can over torque if limit switches fail. Without quarterly servicing, high cycling doors will have a very short life span.

 

 The total cost of ownership (TCO) of your hangar or large door system should be evaluated in terms of the following: Total Cost New + Annual Service Costs + Life Span.

The cost of purchasing a bifold is just the “tip of the iceberg” in terms of expense.
An expense that is regularly overlooked is the impact cost of having to build a higher building to accommodate the “wedge” in the clear opening of the hangar to provide the required clear height. This bifold adjustment is (in many cases) 2 to 5 feet of extra all around linear height of building, not just at the door. Often builders need to uplift the whole linear height of the entire hangar.  Your value decision needs careful consideration. General contractors and building companies are becoming aware of the inefficiencies and cost of the bifold and the door is being used less and less in their competitive bidding process.  

When calculating your TCO, choosing a hydraulic single panel door system reduces overall building height, maximizes opening height and width, reduces part counts by up to 95%, reduces servicing costs to almost zero, and delivers a door system which will last the full life of the building. It’s all about quality up front and life and durability of your door. To make a sound investment, avoid a non-engineered, unproven cable replacement offers from bifold manufacturers, call Hydroswing® to retrofit your hangar.  Don’t put a short term fix on a long term problem. The Hydroswing® hydraulic single panel door system is the most cost effective purchase for your hangar and the most bang for your buck on your TCO.  Get it right the first time. Be the King ... Fit a Hydroswing®… for life!

 

 Remember… If it doesn’t come from Hydroswing® — It’s not a Hydroswing®!

 

 

 

 

 

 

 

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

Top 10 Reasons to Replace your Old Hangar Door with a New Hydroswing Hydraulic Door System

22. July 2015 21:00 by Hydroswing in Aviation , Hangar Doors

At Hydroswing®, we know aviation. We understand aircraft, and we understand hangars. We take pride in meeting the needs of aircraft owners and facilities worldwide. Times are changing and the days of the bifold are almost over. By replacing aging, unserviceable and dangerous hangar doors, Hydroswing® brings the best to the marketplace. So why do you need a Hydroswing Hydraulic Door system on your hangar? 


10.) Broken (and dangerous) bifolds, torn fabric sliders, and inefficient rollers and stackers can cost more than they’re worth to repair.


9.) Chains, pulleys, straps and too many parts can invariably lead to a break down and possibly an accident where someone in your hangar may be injured or even killed. Our zero drop two-way Hydrolok system also assures the hangar door will never fall should there ever be a loss of power. No cables. No pulleys. No Straps.


8.) Hydroswing® door systems have 90% fewer moving parts than bifold doors.

 


7.) There is minimal load and reaction levels to existing hangar structures because Hydrowswing® is pre hung in its own frame. This allows for a simple removal of the old hangar door and in many cases, no additional structural work.


6.) Our customers quickly see the benefits of “going big,” maximizes the height to the eaves, and maximizes the size of the hangar to the largest width of the building frame or section.


5.) Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide  X  40’(12.0 m) high, our Hydraulic Hangar Door system is being retrofitted in commercial aviation facilities, private airplane and helicopter hangars alike.

 

4.) The Hydroswing® hangar door system is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump. This in itself provides an extra layer of safety because the Hydroswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.


3.) Custom cladding (which makes the hangar door match the thermal characteristics of the building) and 90 MPH wind rating standard.


2.) Affordability! Hydroswing® Hydraulic Hangar Door systems are available through our new door leasing program. (Visit www.hydroswing.com for details.)


1.) QUALITY. VALUE. STRENGTH. SIMPLICIY. Hydroswing® is the original and still the best hydraulic hangar door on the market today. 

 

Remember... If it doesn't come from Hydroswing®, it's not a Hydroswing®!

 

 

How’s it Hanging... Hydroswing’s Detailed Mounting Protocols Show How it’s Done

Simple, strong, secure… that’s our motto at Hydroswing®. Whether it’s retrofit or a new build, we are dedicated to having the easiest and most efficient process in the industry. If you need a hydraulic door, not only will we customize it for your space, we make sure you know how it works. Our “Mounting Protocols” demonstrate to all door owners the intricate details of how the door can be hung. We offer illustrations of everything from product attachments and positions of the door for installation, to the anatomy of the Hydroswing® door and full descriptions of different types of headers. 

 

Customization is one of our most important selling points so it’s critical that our customers know our “attach angle” can be made to mount our door to metal girders, concrete, block or wood buildings. Then the door will be bolted or welded in place per the protocols. (We don’t supply the headers or door pillars, but we do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.)

 

Also key for most Hydroswing® door owners is “how” the door will be mounted. Our protocols detail three ways: Inside or Flush Mounting (where the door inside the building header and jamb making it flush with the face of the building), Outside Mounting (which is common in existing buildings and the door will fit against the face of the building) and Rear Mounting (this would connect the door to the rear of your building).

 

 

 Whatever your questions, we have the answers and our downloadable protocols will guide the way. Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of our single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world. The Hydroswing® single panel door system is like no other. Through the implementation of the Hydroswing® we lead to new efficiencies in building and wall designs. Remember, if it doesn’t come from Hydroswing®, it’s not a Hydroswing®.

 

 

 

 

 

 

 

 

 

 

 

All Hydro and Half the Swing - Hydroswing Launches a NEW Dual Panel Hydraulic Door

The Hydroswing® Single Panel hydraulic door system is known worldwide for quality and strength. As an industry leader, Hydroswing listened to potential customers who didn't have the room for a “swing out” door system and designed the perfect alternative. Hydroswing has designed a multi-hydraulic Dual Panel door without dangerous cables and straps. Hydroswing® is proud to introduce the revolutionary, but simple, Hydroswing® Dual Panel Door System. “We designed this door primarily for the architectural market,” says Marshal Parker, owner of Hydroswing®. “Swing out space is a concern for some of our customers. For the aviation sector (because of the dynamics and layout of some hangars), it is important to save the space on the taxiway, even at the cost of a little headroom. With over 7,000 single panel door systems now in use around the world, the Dual Panel Hydraulic Door System is an option now as well,” says Parker.

 

This impressive new Dual Panel Hydraulic Door System has all the same Hydroswing® credentials, just half the swing out. All Hydroswing® are supplied “pre hung” in their own tube steel framework for ease of onsite assembly and installation. Like the Hydroswing® Single Panel hydraulic door system, the Dual Panel is supplied with touch-of-a-button opening and closing with excellent sealing and security (as it locks closed through the hydraulic system). Also like the Single Panel, the Hydroswing® Dual Panel Door System can be integrated or retrofitted to any existing building.

 

Both the Hydroswing® Single Panel and Dual Panel hydraulic door systems are useful for an increasingly robust architectural market. Hydroswing® is providing this solution in a horizontal format for several transport industry leaders via new HydroTop truck products (launching in the US in Fall/Winter 2015). With several ISO 9001 fabrication locations in USA, Mexico and Europe, Hydroswing® delivers the most innovative hydraulic Single Panel and Dual Panel doors and wall systems in the world for every use and every sector.

Remember... If it doesn't come from Hydroswing®... It's not a Hydroswing®.

 

 

Hydroswing – Manufactured for Strength, Safety and Security

It’s about quality… At Hydroswing® we build hydraulic doors right. As the original and still the best single panel hydraulic door system on the market, Hydroswing® understands door manufacturing at a core level. Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide X 40’(12.0 m) high, our hydraulic door system is being retrofitted in everything from commercial aviation facilities and private airplane and helicopter hangars to barns, agricultural centers, sheds and machine shops.

 

 It’s about the build… Our single panel hydraulic doors are fabricated and welded to ISO 9001 and American Welding Society D1.1 certifications and each is stringently audited for strength and quality assurance. Unlike other manufacturers, we understand the importance of working within specific codes and only with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards. The Hydroswing is always pre hung in its own frame of the highest grade ASTM 275 tube steel.

 

It’s about strength…  No matter where you are in the world, you need to know your hydraulic door system can tolerate the elements. Hydroswing doors can withstand up to 200 MPH wind loading. We also shot blast prior to painting. This ensures the perfect base for the application of Carboline Carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non-shot blasted door systems.

 It’s about safety… The Hydroswing® is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump, and all of our electrical controls are UL Certified. This in itself provides an extra layer of safety because the Hydrowswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.

 

 Hydroswing hydraulic door systems are the strongest, safest and most secure doors on the market. Remember, if it doesn’t come from Hydroswing, it’s not a Hydroswing.

 

 

 

 

 

 

 

Custom Cladding – The Glass Hydroswing

21. January 2015 16:48 by Hydroswing in Aviation , General, Hangar Doors

Hydroswing® has always been synonymous with innovation. One of the many things that sets the Hydroswing® Hydraulic Door apart from the rest is our ability to completely customize our product, right down to cladding on the door. Enter the “glass Hydroswing®,” one of our most famous doors located at the McClellan–Palomar Airport in Carlsbad, California.


This masterpiece was designed and manufactured to replace a fabric door on one of the airport’s private hangars. Constructed with several tons of laminated glass, this magnificent door was built to showcase the aircraft displayed behind this 100% glass covered 63 ft. x 18 ft. single panel hydraulic door. Visually breathtaking, this glass door is just the tip of the iceberg as to what Hydroswing can do. This dramatic display would never have been possible with a bifold, fabric or roll up door.  Click here to watch the door in action!

 

This unique door is pre hung in its own S257 steel frame is built to ISO 9001 standards and American Welding Society D1.1 certified. The steel is shot blasted and primed in Carboline Primer 890 which is a highly chemical resistant epoxy mastic coating that is abrasion resistant. In addition, this door is constructed with Hydroswing’s own patented bow truss ensuring strength and stability. To round out the perfection of this hydraulic glass door is Hydroswing’s use of premium lines, hoses and connectors.

 

The Hydroswing® hydraulic door can be clad to match the thermal characteristics of any building, or can be created or adapted to almost any design idea. Your hangar door can seamlessly blend to your existing building, or make a powerful statement with custom cladding. The Hydroswing is effective, safe, and can be manufactured in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high. Our hydraulic door can be retrofitted to everything from commercial aviation facilities to private airplane and helicopter hangars.


Simplicity, strength, ease of use and reduction in moving parts, plus use of customized cladding are among the top reasons customers are making the switch to Hydroswing®. The Hydroswing® team has the “out-of-the-box” thinking it takes achieve lofty door goals. Once again, Hydroswing’s simple and efficient one-piece design is the only choice for the most innovative of applications.

 

Hydroswing Honored by Farm Industry News with the 2015 FinOvation Award

Hydroswing® has done it again. Always on the cutting edge of the industry firsts, Hydroswing® has been honored with the 2015 FinOvation Award given Farm Industry News.

Each year, Farm Industry News awards 20 innovative leaders in agriculture with the FinOvation award. This honor is determined by their readers as to what products they have found most interesting, useful and intriguing across the agricultural sector. For 2015, Hydroswing has joined the impressive ranks of John Deere, Fendt, New Holland, Vermeer, Ford and other industry heavy hitters being honored. Hydroswing’s revolutionary product: “The 150 ft. Agricultural Door.”  The readers of Farm Industry News know how important “big doors” are and also know Hydroswing® is the door system to get it done. Click Here to See the Gallery of Winners (Hydroswing® is slide 19)

 

In early 2014, Hydroswing® announced the completion of the largest single panel hydraulic door in Europe. Word spread through the industry and our new “big door” became BIG news. Size isn’t a problem now... Hydroswing® has proven that bigger can be better! Now walls up to 150’ (45m) wide and 40’ (12m) tall can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world. Our large door systems are gigantic, manufactured masterpieces that are creating a revolution in terms of construction possibilities. Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market.

 

Hydroswing® is being manufactured in ISO 9001 approved global manufacturing plants worldwide. Hydroswing can solve any door problem throughout the world. 


Hydraulics are the most effective door choice. The advantages: Less than 70% of the moving parts of the bifold door and 50% less moving parts than sectional, bottom rolling, or top hung doors with 95% less maintenance costs. The Hydroswing® easily retro fits to replace the bifold, bottom rolling, top hung, sectional or fabric doors, and is ideal for new builds, steel, post and frame or block structures, even self-standing for the very popular tensile building market, is possible now with a Hydroswing®.

 

Hydroswing® is also eligible to be Farm Industry News’ Product of the Year! Click here to vote for us! Vote for Hydroswing as the 2015 FinOvation Product of the Year.


Still the original… Still the best.