Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Hydroswing – The Industrial Door Solution

8. December 2015 23:25 by Hydroswing in Commercial Doors, General, Industrial Doors

The world’s most reliable hangar door is now the world’s most reliable industrial door system. Ensuring your facility has the right door is as important to your building as it is to your bottom line. It’s about strength, security, ease-of-use, quality, sealability, and the simplicity of retrofitting. It’s about a sleek looking, affordable door of the highest quality steel to keep your building safe and your in-life service costs low. It’s about Hydroswing®.

Before the option of the Hydroswing, industrial openings were restricted by size. Large structures had to rely on steel rolling doors or sectional applications. Not anymore…The option of a single panel hydraulic door has changed everything. The massive opening capacity, accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, teamed with expanded vertical clearance and an almost air-tight seal, the Hydroswing® essentially creates a movable wall. This means enhanced building efficiency and reduces costs across the board.

Hydroswing® was called to task to provide a solution for Airbus in England. They were looking for a specific product for the Main Wing paint booth for their A380 Super Jumbo and wanted something that would be seated well enough to the floor that it would have the efficiency of a wall but the capabilities of door. We were able to manufacture a 57’ x 28’ (18m x 8.5m) door that immediately matched their needs and retro fit their existing Durr Paint Booth in only five days. The sealabilty of the door was so tight their reduction in electricity on extraction fan speed alone generated a return on investment (ROI) in six months.

The Hydroswing® hydraulic door system is now being retrofitted in industrial and commercial facilities around the world. The huge reduction in moving parts as well as customized cladding (making the door match the thermal characteristics of the building) are among the top reasons customers are choosing Hydroswing®. The sophistication of a single panel hydraulic door system is now part of everyday door use across all industries. The total cost of ownership (TCO) beats rollers, sectionals and all other high part count doors available today.

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness.

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

All Hydro and Half the Swing - Hydroswing Launches a NEW Dual Panel Hydraulic Door

The Hydroswing® Single Panel hydraulic door system is known worldwide for quality and strength. As an industry leader, Hydroswing listened to potential customers who didn't have the room for a “swing out” door system and designed the perfect alternative. Hydroswing has designed a multi-hydraulic Dual Panel door without dangerous cables and straps. Hydroswing® is proud to introduce the revolutionary, but simple, Hydroswing® Dual Panel Door System. “We designed this door primarily for the architectural market,” says Marshal Parker, owner of Hydroswing®. “Swing out space is a concern for some of our customers. For the aviation sector (because of the dynamics and layout of some hangars), it is important to save the space on the taxiway, even at the cost of a little headroom. With over 7,000 single panel door systems now in use around the world, the Dual Panel Hydraulic Door System is an option now as well,” says Parker.

 

This impressive new Dual Panel Hydraulic Door System has all the same Hydroswing® credentials, just half the swing out. All Hydroswing® are supplied “pre hung” in their own tube steel framework for ease of onsite assembly and installation. Like the Hydroswing® Single Panel hydraulic door system, the Dual Panel is supplied with touch-of-a-button opening and closing with excellent sealing and security (as it locks closed through the hydraulic system). Also like the Single Panel, the Hydroswing® Dual Panel Door System can be integrated or retrofitted to any existing building.

 

Both the Hydroswing® Single Panel and Dual Panel hydraulic door systems are useful for an increasingly robust architectural market. Hydroswing® is providing this solution in a horizontal format for several transport industry leaders via new HydroTop truck products (launching in the US in Fall/Winter 2015). With several ISO 9001 fabrication locations in USA, Mexico and Europe, Hydroswing® delivers the most innovative hydraulic Single Panel and Dual Panel doors and wall systems in the world for every use and every sector.

Remember... If it doesn't come from Hydroswing®... It's not a Hydroswing®.

 

 

An Obsolete Hangar Door Doesn’t Mean an Obsolete Hangar

15. November 2014 14:25 by Hydroswing in Aviation , Hangar Doors

In many instances the useful service life of a hangar is defined by the economic viability of replacing a malfunctioning or out-of-date bifold or roller door. Today in aviation, the value proposition is extremely important when balancing the choice of a new build or the retrofit of an older structure. The frame of the hangar may live for many years, so there’s no reason the hangar door can’t produce the same structural stability and longevity. The addition of a new Hydroswing hydraulic door transforms your hangar and extends the life of your building.

Failed bifold is being cut up getting ready for a new Hydroswing door

Hydroswing is constantly bringing new life to perfectly good but aged, airfield and privately owned hangars. By removing the old and obsolete rolling sectionals or a potentially dangerous bifold door and replacing it with the simple, pre hung single panel Hydroswing® hangar door, the hangar is revitalized at a fraction of the cost of a new build. With no impact to the existing building structure, easy installation (usually only one day), very low maintenance costs, increased overhead space and  70% fewer moving parts than most aircraft hangar doors, Hydroswing is quickly becoming the number one replacement door in the world.

Delivered hung in its own frame the Hydroswing® hydraulic door is easy to retro fit or install in a new build.


Dust is a constant enemy to systems in aviation and industry. Old and outdated doors that have issues with sealing correctly causing a negative impact on the hangar as whole. Retrofitting an existing structure with the modern, sophisticated and almost 100% sealable Hydroswing® dramatically reduces dust content, allowing aircraft owners, MRO and service center operations to update ailing hangars. The Hydroswing creates a well-sealed and protected aircraft space, especially in desert or high wind borne debris environments.

 

You won’t lose head room either, the Hydroswing door is extremely space efficient!

Hangars are large spaces to heat or cool and temperature loss via existing damaged or aged bifold sections are inefficiencies that can be addressed simply by replacing the door. In addition, Hydroswing can easily clad or treat the new hydraulic door with exactly the same thermal properties as the rest of your building, especially important when calculating cost of ownership and in life ownership service costs of the overall structure.

 Glass clad Hydroswing® door next to a fabric curtain door

Even when the building is replaced, the Hydroswing® can be unbolted and refitted to a new build easily with minimal effort. The Hydroswing® is truly, “restoration door hardware” for existing hangars. With a Hydroswing, your hangar is never obsolete. Don’t be defined by your old door, fit a Hydroswing® single panel hangar door to your facility today. Strong, secure, powerful, with minimal in life service costs and “touch of a button” ease of opening, the Hydroswing makes any hangar modern. When looking at the costs associated with hangar ownership, “re dooring” your existing hangar with a state-of-the-art hydraulic door may be the best option. Hydroswing is the original and still best hydraulic hangar door on the market.

 

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The History of Hydraulics – Still Going Strong

The word “hydraulic” comes from the Greek ‘hydra’ which refers to water and ‘aulos’ which means pipes.  Science historians believe that hydraulics (in an extremely basic form) originated in the Greek civilization two millennia ago.  The mathematician, Archimedes, reasoned that “a floating or immersed body must be acted upon an upward force equal to weight of the liquid that it displaces.”

As time passed, science improved, technology was beginning to take shape and ways to effectively use hydraulic energy were being discovered.  It all began with how water physically behaved at rest or in motion, and evolved from how to generate power with water at the source, to how to generate power at different points of use. Soon, the concept of transmitting power by putting fluids under pressure changed the face of engineering.  

In the late 17th century, the study of using oil in hydraulics started to get some legs. French mathematician, Blaise Pascal, created at law in fluid mechanics stating “that pressure exerted anywhere in a confined incompressible fluid is transmitted equally in all directions throughout the fluid such that the pressure variations (initial differences) remain the same.” This became known as Pascal’s Law and created the fundamentals for the science of hydraulics.

 

Enter English inventor Joseph Bramah. Based on Pascal’s Law, Bramah invented the hydraulic press. His understanding of the relationship between force, pressure and area forever changed engineering and industry.  Bramah demonstrated that pressure throughout a closed system is constant and he was granted a patent for his product in 1795. By the time Britain’s industrial revolution hit in 1850, hydraulics were being used in a multitude of industries.  The twentieth century saw fluid power through hydraulic replacing electrical systems and the rest, as they say, is history.  


Greenham Common used hydraulic doors to seal in safety and seal out nuclear blast. Opened in 1942, it was used by both the Royal Air Force in WW II and most famously by the US Air Force as a major Cold War Nuclear Strike Base. From late 1967, Greenham Common was used for NATO operations in deterrence of the Eastern Block countries. The missile bunkers seen here were designed with their hydraulic doors to withstand the local airbursting of a point strike on the West’s front line deterrent from the East, showing the unique ability of the Hydraulic door system to carry strength and integrity to such a level… and they are still in existence today for all to see as part of the Cold War history.

 

Today, Hydroswing® is proud to be the pioneer in hydraulic doors. Our superior technology has allowed us to engineer single panel hydraulic doors that replace doors with mechanical and electrical drives.  We have taken hydraulic door systems to the next level and are changing the world one door at time. Don’t you want to be a part of our door revolution?

 

 

 

 

 

 

The “Sustainable” Single Panel Hydraulic Door System

Sustainable means “pertaining to a system that maintains its own viability by using techniques that allow for continual reuse.” By replacing bifold or roller shutter doors with a Hydroswing® single panel agricultural door on your equipment and/or process buildings, you will probably never have to replace the door again. Hydroswing® is a sustainable solution to all your door needs.


The simplicity of a single panel hydraulic door compared to bifold and roller shutter doors changes face of agricultural buildings. With a Hydroswing®, (complete in its own frame, pre hung, ready to go “pillar to pillar” and right to the header), the wider you go, the better value it becomes. Safe and easy-to-use, the Hydroswing® provides almost zero in life service costs and therefore a guaranteed return on your investment. 

 

When farmers, ranchers and biomass producers consider the potential for door replacement in their older buildings, more and more they are turning to the single panel hydraulic door solution. With internal personnel doors, wind loadings to cope with forces of 200 MPH and strength to keep valuable machinery locked in and secure, the Hydroswing® offers the most attractive and cost effective source in the marketplace today. (Financing made easier than ever through our new equipment leasing program. ) For tractor security, plant and machinery security, Hydroswing® is the only choice for farm, biomass fuel, industrial and grain storage building doors.

 

 The difference is clear to see in the photo above, where one of three buildings has had two roller shutter doors replaced by one efficient, single panel hydraulic door. This addition adds door size, value, and in some instances, may allow you to use old buildings in ways previously not thought possible without constructing a new building. Concentrating on what you do with your building or shed is more important to your bottom line than replacing a door every two or three years.


The Hydroswing® will not pop out of its rails, rust away, flap in the wind, or allow pigeons or other birds in via the roller. With 70% less moving parts than a bifold, the Hydroswing® seals all the way round its own frame, and if required for food regulations, can be made 100% rodent proof. 

 Add value, size and efficiency by replacing your warn out or dangerous bifold or roller shutter doors to your biomass fuel store, grain store or agricultural buildings with a Hydroswing®. Sustain your door for years to come. Buy or lease a Hydroswing today.

 

 

 

Looking to Replace your Hangar Door?

15. July 2014 11:25 by Hydroswing in Farm Doors, Hangar Doors

Hydroswing® takes pride in meeting the needs of aircraft owners and facilities worldwide. Whether it’s new build hangars and the retrofit market, or replacing yesteryear’s aging number of unserviceable hangar doors, Hydroswing® brings the best to the marketplace.

The main issues facing airports and airfield owners, operators and tenants are the cost of hangar door replacement, return on investment, increase in door size, overall efficiency and the time it takes to install. The question Hydroswing® hears most is “do I have to replace my building or over build its door end structure?” The answer is NO. In most instances, you don’t have to scrap your building, just because your old door system is beyond economic service.

 


The Hydroswing® single panel hydraulic door easily replaces bifold, bottom rolling, concertina, stacking, barn, fabric, sectional/sliding and large roller shutter doors, in aviation facilities, private hangars, helicopter hangars and MRO facilities around the globe. There is minimal load and reaction levels to existing structures because Hydrowswing® is pre hung on in its own frame. This allows for a simple removal of old door and in many cases, no additional structural work. Our customers quickly see the benefits of “going big,” increasing the height to the eaves, and increasing the size of the hangar to the maximum of the building frame width or section.

 

If you’re in aviation, you’ve seen bad doors. Broken (and dangerous) bi-folds, torn fabric sliders, self-built disasters, and inefficient rollers and stackers can cost more than they’re worth to repair. Chains, pulleys, straps and too many parts can invariably lead to a break down and possibly an accident where someone may be injured or even killed. So isn’t it time for a change?

Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide  X 40’(12.0 m) high, our hydraulic door is being retrofitted in commercial aviation facilities, private airplane and helicopter hangars alike. Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of single panel hydraulic doors is now part of everyday door use across the aviation sector.

 

The original Hydroswing® hydraulic door is the ideal replacement for any kind of hangar door on any kind of structure. You can get the door you want now for ZERO DOWN. Call us today!

 

 

Ordinary to Extraordinary - Architectural Hydraulic Doors

14. April 2014 14:34 by Hydroswing in Architectural Doors

Architecture is constantly evolving… The trend in contemporary architectural design is to unite indoor and outdoor living spaces. With hydraulics in play, the functionality of doors and walls completely changes.  The Hydroswing® single panel hydraulic door system has become a blank canvas for the adventurous architects who specialize in high profile homes, commercial buildings and other special applications. In the past, architects were limited by how doors and walls function, but now the possibilities are endless. Walls up to 150' (45m) wide and 40' (12m) tall can be converted into artistic, useful and cost effective hydraulic doors that can create a unique and completely functional indoor/outdoor experience. With almost 100% seal-ability, design dynamics with a Hydroswing® hydraulic door are revolutionizing the way architects can create buildings and homes.  

Think of what can happen when walls become doors and doors become walls. Architectural problems can be solved and boundaries can be moved. Innovative design can be incorporated into existing structures (or new builds) and the overall schematics of outside walls can expand. The Hydroswing® for architecture can be built to totally change anything from a single wall (or door) in a custom home to an entire commercial building. Where sliding windows and bifolds used to be standard for restaurants with outside patios, hydraulic doors can now be used to enhance light, maximize space, and will revolutionize the way architects include outdoor environments in the scope of their design. With the touch of button, the single panel door can transform hotels, stadiums, bars, restaurants, garages, homes and any other kind of structure that wants to “move a wall.” The added bonus: With the door in an “up” position, shade and protection are immediately created.  

The simplicity and safety of the hydraulic door removes the need for cables and counter weights used in so many ambitious architectural projects and curved facades. The Hydroswing® isn’t a “knock off” of an agricultural door – ours is the original and most sophisticated design on the market today. Engineered for performance and precision, the door can be easily installed to match building profiles with glass, wood, or heavy and ornate finishes. Hydroswing® doors lift easily and quietly with ease from the power of the hydraulic single panel door system. We can customize any installation and the sky’s the limit in terms of design. Our hydraulic cylinders can be powder coated or chromed to match or complement the interior door colors to seamlessly connect indoor and outdoor spaces.   

Hydroswing® is the industry expert in silently and effortlessly moving structures, and we offer a new frontier for imaginative and leading edge architects around the globe.  

 

 

 

 

 

 

 

 

The Bifold Hangar Door… Inferior by design

Technology has moved on from wires, cables, pulleys and straps. The world is becoming simpler and safer. Hydraulic doors will soon be the only logical choice for not only aviation, but for agriculture, architecture and mining sectors as well. From a safety perspective, by its very nature, the bifold door is outdated and potentially dangerous.  We recently completed an installation in the U.K. that demonstrates exactly why bifolds are an endangered species.  

 

We were called us about replacing two doors at the Brighton Airport (Shoreham-by-Sea, West Sussex, United Kingdom). The existing bifold doors were only three years old and one (at the Real Flying Company) had fallen down completely as a result of wire cable failure, the other (at Advance Helicopters) was an accident waiting to happen. Having narrowly missed the operator on site, the owner wanted to quickly dispose of a potentially dangerous situation and start new with a stronger, simpler, safer hydraulic Hydroswing® door solution. The operationally unsound bifolds were products of Express Hi Fold Ltd. (a known knock off of an American product by a similar name) and rely on wire cables connected to a chain driven winding axle drum.  With such a high number of moving parts, the risk of failure increases exponentially.

 

 

 

 

 

Hydroswing® was an easy choice for Apollo. Our hydraulic Hydroswing® door is a single panel, has greater strength through design and steel size, 70% less moving parts than the substandard bifold, and is now manufactured in several ISO 9001 facilities around the world, including Great Britain. The door dimensions at Shoreham 60’(18.28m) x 17’(5.18m) and 55’(16.76m) x 17’(5.18m) respectively, were quickly retrofitted with Hydroswing® which in turn immediately provided an additional three feet of tail clearance. Our zero drop two-way Hydrolok™ system also assures the door will never fall should there ever be a loss of hydraulic power.

 

 The bifolds that were torn out have no frame so the retro fit was simple. (It usually only takes two days to fit any opening.) The Hydroswing® is built to fit easily pre hung in its own frame directly into the rough opening and welded straight to the header and uprights of the building. The vastly superior Hydroswing® also provides peace of mind when it’s open, closed or moving: No wires. No straps. No chains with axles or cogs. Most bifolds require supplementary contraptions to hold them in place while closed. Not the Hydroswing® - with almost 100% seal-ability, the door remains tight. These two Hydroswing® doors at Shoreham also incorporate our patented Bow Truss Technology, providing leading edge strength and aesthetics worthy of an architectural install. This special truss also gives “at a glance” certainty of the origin and integrity of this latest generation Hydroswing® hangar door system.

 

 The current trend shows more and more aviation facilities stepping away from the old and now outdated bifolds in favor of the safety, simplicity and effectiveness of Hydroswing®. (Note: A number of the well known Bifold manufacturers are trying to copy and emulate the Hydroswing® design. Keep in mind if it’s not from Hydroswing®… it’s not a Hydroswing®.) We proudly boast over 7,000 Hydroswing® in service and a growing number of bifold replacements and retrofit orders are coming in on a regular basis. Hydroswing® continues to change the general aviation hangar door sector for good. The Hydroswing® hangar door systems are the right choice:

  • 70% less moving parts
  • 100% improved seal-ability
  • Almost Zero Maintenance
  • Zero Drop Safety with Hydrolok™
  • 1m (3’.0) recovered clear height
  • 100% better looking
  • Adds value to the building
  • 90 MPH wind rating standard
  • Full drawing pack per door
  • Patented Bow Truss Technology
  • 2 day retro fit on most buildings

 Watch for further posts regarding this bifold replacement and others to come.

Hydroswing... The Industrial Process Problem Solver

13. January 2014 16:02 by Hydroswing in News

hydroswing industrial door

hydroswing industrial door

hydroswing industrial door

Hydroswing®... The Industrial Process Problem Solver!

What you need when you make Big Stuff!... Big stuff into the building... Even Bigger out... without taking the doors off, either way, you win with Hydroswing®

 

When the needs of an oil platform manufacturer exceed the size of the doors available for their industrial process... who did they call... Hydroswing®... The worlds largest producer of single panel hydraulic doors... HEEREMA, world renowned for fabrication of large and complex structures for the offshore oil, gas & energy related sectors, www.heerema.com needed a solution... big stuff in... big stuff out, so they contacted Hydroswing® in the United Kingdom, for the solution for their latest addition to their Hartlepool facility in the north of England and purchased a 115’(35m) x 20’(6m) Hydroswing®.

 

Hydroswing® has provided Airbus in the United Kingdom with a solution for the A380 wing section paint booth. Now Hydroswing® has produced the largest single panel hydraulic door in Europe for the fabrication of oil platforms.

 

Existing door systems continue to restrict a buildings industrial efficiency. The Hydroswing® provides industrial buildings with the ability to overcome those time and space issues. The modern industrial process requires boundaries to be broken and exceeded so as to allow competitive performance in fabrication and delivery. Using a Hydroswing® as a moving wall allows enhanced building efficiency (EBE) in the manufacturing process and releases users and early adopters to drastically reduce their time and space costs.

 

Hydroswing® is breaking down the traditional thinking about the way buildings should interact between the outside and inside.With massive opening capacity, pre hung for ease of install and almost 100% seal-ability, we can expand the envelope of manufacturing buildings and our efficiency creates a very short time to return on investment (ROI).

 

"We are proud as a company to be breaking new ground for industry and exceeding our traditional sectors of aviation and agriculture" states Marshal Parker, creator and owner of the Hydroswing® single panel hydraulic door brand, "it’s an incredible thing to have everyone from 20’(6m) wide to 150’(45m) wide covered, liberating traditional buildings to greater efficiency." We appreciate the opportunity Heerema presented and look forward to working on many interesting projects worldwide in the industrial sector.

 

If you have an industrial challenge, or your process needs solving, contact Hydroswing®, we have you covered!
www.hydroswing-hydraulic-doors.com