Everything you need to know about Hydraulic Doors for Aviation, Agriculture, Industrial & Architectural use

Total Cost of Ownership – A Hydroswing Door is the Best Long Term Investment for your Hangar

24. November 2015 10:00 by Hydroswing in Aviation , Commercial Doors, Hangar Doors

It’s time to think differently about the cost of your building, and the cost of your door. Statistics prove that for every $1 spent on purchasing for efficiency, the return will be $6 in energy savings — that equates to a 600% return on investment. Hydroswing® is only door investment that will bring that will make that fact a reality.  


So do you think a bifold is a “good value” for you money? WRONG. In reality, the bifold has the highest total cost of ownership of all hangar doors.  With a large number of moving parts, including straps, cables, motors, wires, limit switches, locks, chain, sprockets, carrier bearings, roller wheels, and more, there is a litany of service items.  Bottom line: the bifold is ONLY less expensive on the front end, but it’s a maintenance hog that requires cost upkeep, and ongoing monitoring of the door and the building. The main problem is that cables stretch over time, and straps can over torque if limit switches fail. Without quarterly servicing, high cycling doors will have a very short life span.

 

 The total cost of ownership (TCO) of your hangar or large door system should be evaluated in terms of the following: Total Cost New + Annual Service Costs + Life Span.

The cost of purchasing a bifold is just the “tip of the iceberg” in terms of expense.
An expense that is regularly overlooked is the impact cost of having to build a higher building to accommodate the “wedge” in the clear opening of the hangar to provide the required clear height. This bifold adjustment is (in many cases) 2 to 5 feet of extra all around linear height of building, not just at the door. Often builders need to uplift the whole linear height of the entire hangar.  Your value decision needs careful consideration. General contractors and building companies are becoming aware of the inefficiencies and cost of the bifold and the door is being used less and less in their competitive bidding process.  

When calculating your TCO, choosing a hydraulic single panel door system reduces overall building height, maximizes opening height and width, reduces part counts by up to 95%, reduces servicing costs to almost zero, and delivers a door system which will last the full life of the building. It’s all about quality up front and life and durability of your door. To make a sound investment, avoid a non-engineered, unproven cable replacement offers from bifold manufacturers, call Hydroswing® to retrofit your hangar.  Don’t put a short term fix on a long term problem. The Hydroswing® hydraulic single panel door system is the most cost effective purchase for your hangar and the most bang for your buck on your TCO.  Get it right the first time. Be the King ... Fit a Hydroswing®… for life!

 

 Remember… If it doesn’t come from Hydroswing® — It’s not a Hydroswing®!

 

 

 

 

 

 

 

Hydroswing’s Big Doors – Manufacturing Masterpieces


Until Hydroswing, it was hardly conceivable to think of a hydraulic door larger than 100’ (30m), but times they are a changing!  Hydroswing is ramping up the pace and manufacturing and selling big door after big door… up to 150’ (45m) wide and 40’ (12m) tall! Hydroswing® has broken the size barrier and is charging into the large commercial door and industrial door market. 

These gigantic manufacturing masterpieces are creating a revolution in terms of construction possibilities. Total simplicity, sheer strength, ease of use and reduction in moving parts, plus the use of specialty cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are looking to Hydroswing® for their big door needs. The sophistication of large single panel hydraulic doors is now part of everyday door use across every sector. In addition to new doors on new buildings, we are also retrofitting gigantic openings and moving walls. With Hydroswing®, very large walls can be converted into useful and cost effective hydraulic doors. With almost 100% seal-ability, this conversion will forever change the face of commercial and industrial structures around the world.

 

 Before the option of Hydroswing’s large and extra-large singe panel hydraulic doors, openings were restricted. Structures with massive needs had to rely on steel rolling doors or sectional applications. The option of a single panel hydraulic door changed everything. The huge opening capacity, teamed with expanded vertical clearance and an almost air-tight seal, the door essentially becomes another wall. In turn, the enhanced building efficiency reduces both costs across the board.  

Hydroswing® is synonymous with quality. From the beginning, our standards have been the highest in the industry.  All Hydroswing® doors are fabricated in ISO 9001 facilities that adhere to the American Welding Society (AWS) D1.1 code requirements for welding of structural steel. Unlike other manufacturers, we understand the importance of working within specific codes and with vendors who boast an ISO certification.

 

Hydroswing® is overcoming space and size hurdles in the commercial and industrial sectors at a rapid pace. New projects in the works include a “door within a door” allowing for a smaller single panel installation within the confines of a 150’ (45m) main door allowing a wide array of multi-use possibilities. Hydroswing® is single handedly changing the way people use doors in commercial and industrial settings. Our ability to design and create solutions for large industrial doors and large commercial doors will leave a lasting impact on productivity, efficiency and cost effectiveness for any buyer.

 

 

 

 

Need a Hydraulic Door Part?

Hydroswing® innovates again! The new Hydraulic Door “Parts Store” is rolling!  Our years of experience in the world of Hydraulic doors has taught us a thing or two, mainly how difficult it is to get a hold of spare parts. The initial “fleet” of single panel hydraulic doors produced by Hydroswing® is beginning to mature, so it made sense to create a source for the naturally aging parts. Our new Hydraulic Door Parts Store is not only a one-stop-shop for ALL your Hydroswing® hangar and shop door needs, but we can also source and upgrade parts for other doors on the market. 

 

We have crafted the Hydraulic Door Parts Store to serve as an online resource for worn seals, weather strips, motors, controls, hoses and connectors. We have also created an opportunity (subject to certain required information) to allow our “early adopters” to buy latest generation upgrades. This allows customers to continue to enjoy their perfectly good Hydroswing® doors but with the benefit of updated generation cylinders with integral, zero drop Hydroloks, a new Push Button Station and Remote, or a new weather seal that may be in need of replacement.

 

The Parts Store is one-stop-shopping for anyone in need of any part for any hydraulic door. Our troubleshooting guide will help you determine what you may need for your door. We have everything from O-rings for old rams, to kits that service cylinders. You’ll also find replacement hinges, pin points, spherical bearings, seals and weather-proofing to hard and soft lines, hydraulic couplings, and complete pumps and motors, and more.

 


With over 7,000 Hydroswing® door systems in use worldwide, we know our parts. Our unique hydraulic door Parts Store will even offer “green” hydraulic fluid for use in areas with specialty environmental controls. Hydroswing® will continue to change the face of the door industry bringing hydraulic technologies and parts to customers worldwide. Visit the Parts Store today for all your Hydraulic Door Part needs. www.hydraulicdoorparts.com

 

 

 

 

Top 10 Reasons to Replace your Old Hangar Door with a New Hydroswing Hydraulic Door System

22. July 2015 21:00 by Hydroswing in Aviation , Hangar Doors

At Hydroswing®, we know aviation. We understand aircraft, and we understand hangars. We take pride in meeting the needs of aircraft owners and facilities worldwide. Times are changing and the days of the bifold are almost over. By replacing aging, unserviceable and dangerous hangar doors, Hydroswing® brings the best to the marketplace. So why do you need a Hydroswing Hydraulic Door system on your hangar? 


10.) Broken (and dangerous) bifolds, torn fabric sliders, and inefficient rollers and stackers can cost more than they’re worth to repair.


9.) Chains, pulleys, straps and too many parts can invariably lead to a break down and possibly an accident where someone in your hangar may be injured or even killed. Our zero drop two-way Hydrolok system also assures the hangar door will never fall should there ever be a loss of power. No cables. No pulleys. No Straps.


8.) Hydroswing® door systems have 90% fewer moving parts than bifold doors.

 


7.) There is minimal load and reaction levels to existing hangar structures because Hydrowswing® is pre hung in its own frame. This allows for a simple removal of the old hangar door and in many cases, no additional structural work.


6.) Our customers quickly see the benefits of “going big,” maximizes the height to the eaves, and maximizes the size of the hangar to the largest width of the building frame or section.


5.) Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide  X  40’(12.0 m) high, our Hydraulic Hangar Door system is being retrofitted in commercial aviation facilities, private airplane and helicopter hangars alike.

 

4.) The Hydroswing® hangar door system is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump. This in itself provides an extra layer of safety because the Hydroswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.


3.) Custom cladding (which makes the hangar door match the thermal characteristics of the building) and 90 MPH wind rating standard.


2.) Affordability! Hydroswing® Hydraulic Hangar Door systems are available through our new door leasing program. (Visit www.hydroswing.com for details.)


1.) QUALITY. VALUE. STRENGTH. SIMPLICIY. Hydroswing® is the original and still the best hydraulic hangar door on the market today. 

 

Remember... If it doesn't come from Hydroswing®, it's not a Hydroswing®!

 

 

How’s it Hanging... Hydroswing’s Detailed Mounting Protocols Show How it’s Done

Simple, strong, secure… that’s our motto at Hydroswing®. Whether it’s retrofit or a new build, we are dedicated to having the easiest and most efficient process in the industry. If you need a hydraulic door, not only will we customize it for your space, we make sure you know how it works. Our “Mounting Protocols” demonstrate to all door owners the intricate details of how the door can be hung. We offer illustrations of everything from product attachments and positions of the door for installation, to the anatomy of the Hydroswing® door and full descriptions of different types of headers. 

 

Customization is one of our most important selling points so it’s critical that our customers know our “attach angle” can be made to mount our door to metal girders, concrete, block or wood buildings. Then the door will be bolted or welded in place per the protocols. (We don’t supply the headers or door pillars, but we do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.)

 

Also key for most Hydroswing® door owners is “how” the door will be mounted. Our protocols detail three ways: Inside or Flush Mounting (where the door inside the building header and jamb making it flush with the face of the building), Outside Mounting (which is common in existing buildings and the door will fit against the face of the building) and Rear Mounting (this would connect the door to the rear of your building).

 

 

 Whatever your questions, we have the answers and our downloadable protocols will guide the way. Simplicity, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) are among the top reasons customers are making the switch to Hydroswing®. The sophistication of our single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world. The Hydroswing® single panel door system is like no other. Through the implementation of the Hydroswing® we lead to new efficiencies in building and wall designs. Remember, if it doesn’t come from Hydroswing®, it’s not a Hydroswing®.

 

 

 

 

 

 

 

 

 

 

 

All Hydro and Half the Swing - Hydroswing Launches a NEW Dual Panel Hydraulic Door

The Hydroswing® Single Panel hydraulic door system is known worldwide for quality and strength. As an industry leader, Hydroswing listened to potential customers who didn't have the room for a “swing out” door system and designed the perfect alternative. Hydroswing has designed a multi-hydraulic Dual Panel door without dangerous cables and straps. Hydroswing® is proud to introduce the revolutionary, but simple, Hydroswing® Dual Panel Door System. “We designed this door primarily for the architectural market,” says Marshal Parker, owner of Hydroswing®. “Swing out space is a concern for some of our customers. For the aviation sector (because of the dynamics and layout of some hangars), it is important to save the space on the taxiway, even at the cost of a little headroom. With over 7,000 single panel door systems now in use around the world, the Dual Panel Hydraulic Door System is an option now as well,” says Parker.

 

This impressive new Dual Panel Hydraulic Door System has all the same Hydroswing® credentials, just half the swing out. All Hydroswing® are supplied “pre hung” in their own tube steel framework for ease of onsite assembly and installation. Like the Hydroswing® Single Panel hydraulic door system, the Dual Panel is supplied with touch-of-a-button opening and closing with excellent sealing and security (as it locks closed through the hydraulic system). Also like the Single Panel, the Hydroswing® Dual Panel Door System can be integrated or retrofitted to any existing building.

 

Both the Hydroswing® Single Panel and Dual Panel hydraulic door systems are useful for an increasingly robust architectural market. Hydroswing® is providing this solution in a horizontal format for several transport industry leaders via new HydroTop truck products (launching in the US in Fall/Winter 2015). With several ISO 9001 fabrication locations in USA, Mexico and Europe, Hydroswing® delivers the most innovative hydraulic Single Panel and Dual Panel doors and wall systems in the world for every use and every sector.

Remember... If it doesn't come from Hydroswing®... It's not a Hydroswing®.

 

 

At Hydroswing … Our Specifications do the Talking

The Hydroswing® detailed spec sheet is here!  For our customers, seeing is believing and knowledge is power… and we know hydraulic doors. Our hydraulic door spec sheets are designed to summarize the technical characteristics and performance of the Hydroswing hydraulic door system. 

 

The Hydroswing technical specification document provides clearly defined detail to be used by a design engineers, architects, builders, contractors, or any door owner (or potential door owner) to understand all the components of the Hydroswing hydraulic door system. Hydraulics are the foundation of the future. The simplicity of liquid fluid power moving heavy objects is a solution that fits into all sectors of building and manufacturing. Hydroswing is the original and still the best hydraulic door on the market and we have a profound understanding of what it takes to create an extraordinary product.

Our specs include:
• Product overview
• Product features
• Steel frame schematic 
• Standard and basic attachment details
• Wiring and circuit diagram
• Electrical systems options
• Hydraulic circuit diagram
• Hydraulic cylinder schematic
• Available options (which include, a CCTV camera to monitor outside of the door prior to opening, an audible warning alarm to operate while the door is in motion, a visual (flashing light) warning signal to operate while the door is in motion, motion detectors on the sides of door to stop door if activated by personnel or a vehicle, hand pump for manual operation, cane bolts to lock the door to the floor on the inside, personnel door within the main door, and more.)

 

A fundamental feature of any hydraulic system is the ability to apply force or torque multiplication in an easy way, independent of the distance between the input and output, without the need for mechanical gears or levers. This concept, used in large machinery worldwide for decades, is demonstrated in detail in our specs, and is at the core of the Hydroswing hydraulic door system.

Simplicity, safety, strength, ease of use and reduction in moving parts, plus use of cladding (which makes the door match the thermal characteristics of the building) make Hydroswing® the hydraulic door system of choice. The sophistication of single panel hydraulic door system is now part of everyday door use for facilities large and small across the U.S. and around the world.

Click here to see our specs for the USA.
Click here to see our specs for the UK, Europe and the rest of the world.

 

 Remember, if it doesn’t come from Hydroswing®… It’s not a Hydroswing®

 

 

 

 

Hydroswing – Manufactured for Strength, Safety and Security

It’s about quality… At Hydroswing® we build hydraulic doors right. As the original and still the best single panel hydraulic door system on the market, Hydroswing® understands door manufacturing at a core level. Cost effective, safe, and accommodating in sizes up to 150’(45.0 m) wide X 40’(12.0 m) high, our hydraulic door system is being retrofitted in everything from commercial aviation facilities and private airplane and helicopter hangars to barns, agricultural centers, sheds and machine shops.

 

 It’s about the build… Our single panel hydraulic doors are fabricated and welded to ISO 9001 and American Welding Society D1.1 certifications and each is stringently audited for strength and quality assurance. Unlike other manufacturers, we understand the importance of working within specific codes and only with vendors who boast an ISO certification. ISO (International Organization for Standardization) is the largest developer in the world of voluntary International Standards. The Hydroswing is always pre hung in its own frame of the highest grade ASTM 275 tube steel.

 

It’s about strength…  No matter where you are in the world, you need to know your hydraulic door system can tolerate the elements. Hydroswing doors can withstand up to 200 MPH wind loading. We also shot blast prior to painting. This ensures the perfect base for the application of Carboline Carboguard 890, a highly chemical-resistant epoxy mastic coating that adds 50% greater corrosion resistance than any other hydraulic door offered in this category. Shot blasting allows an added layer of inspection of the steel for rare imperfections which remain unseen in non-shot blasted door systems.

 It’s about safety… The Hydroswing® is operated by two dual-acting hydraulic rams powered by a single or three-phase motor and pump, and all of our electrical controls are UL Certified. This in itself provides an extra layer of safety because the Hydrowswing® is impossible to operate without access to the control unit, making it far more secure than other types of doors.

 

 Hydroswing hydraulic door systems are the strongest, safest and most secure doors on the market. Remember, if it doesn’t come from Hydroswing, it’s not a Hydroswing.

 

 

 

 

 

 

 

Hydroswing Selected as the Provider of Hydraulic Doors for up to 200 Hangars at the San Diego Metropolitan Air Park (Brown Field)

Big News!  Hydroswing® North America, Inc., the world leader in single panel hydraulic door systems, is pleased to announce the company has been selected as the sole source of hangar doors for one of the most important aviation developments in the United States.

In 2013, the wheels went in motion when the San Diego City Council approved a redevelopment of Brown Field Municipal Airport in Otay Mesa, involving more than $1 billion in planned improvements over the next 20 years. Metropolitan Airpark, a four-phase commercial development, will cover 331 acres of the city-owned, 880-acre facility near the U.S.-Mexico border. This development is poised to become a major commercial hub for strategic business partnerships between the U.S. and Mexico.

Over the next five years, the San Diego Metropolitan Air Park (Brown Field) will see the development of up to 200 hangars and mixed use industrial structures. Use of the Hydroswing® brand at this magnitude will be a milestone, with hangar doors ranging from Boeing BBJ (737) sizes to general aviation T hangars. These aviation-related installations along side the industrial Hydroswing® door systems will showcase Hydroswing’s emerging product range aimed at the industrial and commercial sectors.

 

Developer, Richard Sax, is no stranger to the large aviation door market and cites Hydroswing’s overwhelming appeal and efficiency, plus the much lower in-life servicing costs, as reasons for this significant selection. Hydroswing® fabricates its steel in Mexico to ISO 9001 and ASW D1.1 standards and acquires all UL and CE approved Hydraulics from its agile supply chain partner in Wisconsin. Sax states, “Hydroswing understands the importance of an international strategic business model. Their ability to work across the border drives the demand for the use of Hydroswing® doors at the facilities at Brown Field.” South-of-the-border manufacturing and the agile supply chain structure is improving business for countless American manufacturers across all sectors.

 

Marshal Parker of Hydroswing® comments, “We are excited to be the supply chain partner to this headline aviation project. For Hydroswing®, it represents a highly visible statement that one airport can experience the efficiency of our hangar door systems with exceptionally low service costs, high degrees of primary security, and an unprecedented life span of the product.” The opportunity for Hydroswing® has also allowed the developers to enhance overall building efficiencies and LEED ratings, highlighting the impact an efficient low part count large door system (with its almost 100% “sealability”) makes to these large modern structures.

Once again, Hydroswing® leads the way!

 

 

 

 

 

Bi-Fold Declared Dangerous - The Only Replacement Part for a Bi-fold is a Hydroswing

The bi-fold door is making headlines across Europe… and as usual, it’s bad news. Following a double fatality, the Express Hi Fold Door and Schweiss Hi Folding Doors UK Limited are declared HAZARDOUS by the Health and Safety Executive in Britain!

 

 The Health and Safety Executive (HSE) recently sent a country-wide letter “to all known users of powered overhead, bi-folding sectional doors manufactured, supplied or installed by Express Hi Fold Doors Limited or Schweiss Folding Doors UK Limited” stating these doors “currently do not have an anti-drop mechanism or other device to prevent the free fall of the door in the event of a drive of suspension failure.”  (An anti-drop mechanism is required by the European Safety Directive and European Standards.)

 

 There is no doubt the BI-FOLD IS A DANGEROUS DOOR! The HSE continues that “Without an anti-drop mechanism or other device, any failure of the drive or suspension system will result in the door free falling. This is clearly very hazardous…”  Further, the HSE recommends “As there is NO anti-drop mechanism or device available, we are writing to all known users to encourage you to TAKE THE DOOR OUT OF SERVICE….. UNTIL IT CAN BE REPLACED.”  The HSE will be enforcing action against those who do not take steps to replace the door.

 


The Hydroswing® Hydraulic Door is a single panel hydraulic door solution that replaces ALL bi-fold doors. We have all safety standards in place and our doors are manufactured at ISO 9001 certified plants and to AWS D1.1 standards.   Our zero drop two-way Hydrolok system assures the door will never fall should there ever be a loss of power. No cables. No pulleys. No straps. NO DANGER.

Click here to watch our video of Hydroswing vs. Bi-fold

 

 We proudly boast over 7,000 Hydroswing® in service and a growing number of bi-fold replacements are coming in on a regular basis. We can retrofit any building or any opening. Let us solve your bi-fold problem today!